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Cutler-Hammer HV9F10AC-2M0B008 - User Manual

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Summary

HOW TO USE THIS MANUAL

Quick Start Guide

Steps to install, start-up, and operate the HV9000 drive for initial use.

1 SAFETY

1.1 Warnings

Critical safety information regarding electrical hazards and component handling.

1.2 Safety instructions

Procedures to follow after disconnecting power and before working on connections.

1.3 Grounding and ground fault protection

Requirements for proper grounding and protection against ground faults.

1.4 Running the motor

Safety checks before running the motor, including mounting and speed limits.

3 RECEIVING

3.1 Catalog Number

Explains the structure and meaning of the HV9000 model designation code.

3.2 Storing

Specifies acceptable ambient conditions for storing the HV9000 before installation.

3.3 Warranty

Information regarding the standard drive warranty policy and contact for questions.

2 EU-DIRECTIVE

2.1 CE-label

Guarantees free movement within the EU area, indicating conformity with directives.

2.2 EMC-directive

States requirements for electrical equipment to not disturb or be immune to electromagnetic disturbances.

4 TECHNICAL DATA

4.1 General

Provides a block diagram and general overview of the HV9000 drive's components and functionality.

4.2 Power Ratings - Base Drives - Compact Size

Lists HP ratings, output current, frame sizes, dimensions, weight, and catalog numbers for compact drives.

4.2 Power Ratings - Base Drives - Standard

Details HP ratings, output current, frame sizes, dimensions, weight, and catalog numbers for standard drives.

4.3 Specifications

Lists electrical and environmental specifications for the HV9000 drive.

5 INSTALLATION

5.1 Ambient conditions

Specifies environmental limits for operation, which must not be exceeded.

5.2 Cooling

Outlines required space for cooling air circulation and derating for high switching frequencies.

5.3 Mounting

Instructions on vertical mounting, surface flatness, and using mounting holes.

6 WIRING

6.1 Power connections

Guidelines for selecting and installing heat-resistant cables and fuses sized for output current.

6.1.1 Utility cable

Defines utility cable types for different EU EMC levels.

6.1.2 Motor cable

Defines motor cable types for different EU EMC levels.

6.1.3 Control cable

Specifies control cable requirements, referencing chapter 6.2.1.

6.1.4 Installation instructions

Details on stripping cables, opening covers, passing cables, and connecting terminals.

6.1.4.1 Cable selection and installation for the UL listing

Notes on copper wire temperature rating and maximum symmetrical amperes on supply circuit.

6.1.5 Cable and motor insulation checks

Procedures for measuring insulation resistance of motor and utility cables.

6.2 Control connections

Provides basic connection diagrams and explains terminal functionality for applications.

6.2.1 Control cables

Specifies requirements for control cables, including gauge and shielding.

6.2.2 Galvanic isolation barriers

Explains isolation of control connections from utility potential and I/O ground connection options.

6.2.3 Digital input function inversion

Describes how common input connection affects active signal level for digital inputs.

7 CONTROL PANEL

7.1 Introduction

Introduces the HV9000 control panel, its display, indicators, and pushbuttons.

7.2 Control panel operation

Explains how to navigate menus and submenus to display and edit parameters.

7.3 Monitoring menu

Describes how to enter and browse the monitoring menu for signal checking.

7.4 Parameter group menu

Details how to enter parameter group menus and change parameter values.

7.5 Reference menu

Explains how to enter the reference menu and change frequency reference values.

7.6 Programmable push-button menu

Describes functions available for the Enter button within this specific menu.

7.7 Active faults menu

Explains how to view fault codes and descriptions when the converter stops due to a fault.

7.8 Fault history menu

Describes how the drive stores and displays up to 9 latest faults.

7.9 Contrast menu

Allows adjustment of the display contrast level.

7.10 Active warning display

Explains how warnings are displayed and provides a list of warning codes.

7.11 Controlling the motor from the panel

Details controlling the motor start, stop, and direction via the control panel.

8 STARTUP

8.1 Safety precautions

Lists essential warnings and instructions to observe before performing startup procedures.

8.2 Sequence of operation

Step-by-step instructions to follow after installation before initial startup.

9 FAULT TRACING

10 BASIC APPLICATION

10.1 General

Defines the Basic Application as the default factory setting with fixed I/O signals.

10.2 Control Connections

Shows basic connection diagrams for reference and control signals.

10.3 Control Signal Logic

Illustrates the logic flow of I/O control signals and pushbutton inputs.

10.4 Parameters, Group 1

Lists and describes parameters relevant to the Basic Application's functionality.

12 HVReady application package

12.1 Application Selection

Explains how to select different applications by opening package lock and changing parameter 0.1.

12.2 Standard Application

Describes the Standard Application's I/O signals, control logic, and additional functions.

12.3 Local;Remote Application

Details the application for using two control/reference sources and selecting control source.

12.4 Multi-step Speed Application

Explains application for fixed speed references selected by digital signals.

12.5 PI-control Application

Describes application using PI-controller and direct frequency reference sources.

12.6 Multi-purpose Control Application

Covers selecting frequency reference from various inputs and programmable digital inputs.

12.7 Pump and Fan Control Application

Details application for controlling variable speed drive and auxiliary drives for total flow control.

13 Options

13.1 External filters

Information on external input/output filters like RFI, dV/dT, and Sinusoidal filters.

13.2 Dynamic braking

Explains using braking choppers and resistors for effective motor braking.

13.3 I;O- expander board

Information on increasing available I/O by using expander boards.

13.4 Communication

Details connecting converters using fieldbus option boards like DeviceNet, Modbus RTU.

13.5 HVGraphic control panel

Describes the HVGraphic panel's capabilities for displaying parameters and monitored items.

13.6 HVDRIVE

Introduces the PC-based tool for control and monitoring of the HV9000.

13.7 Operator panel door installation kit

Information about an adapter kit for mounting the operator panel on an enclosure door.

13.8 Protected chassis cable cover for 100-150 HP open panel units

Describes an optional cover providing protected chassis capability equivalent to IP20.

1 STANDARD APPLICATION

1.1 General

States that the Standard Application has the same I/O signals and control logic as Basic.

1.2 Control I;O

Shows default I/O configuration and connection examples for the Standard Application.

1.3 Control signal logic

Illustrates the logic flow of I/O control signals and pushbutton signals.

1.4 Parameters Group 1

Lists and describes basic parameters for Group 1 in the Standard Application.

2 LOCAL;REMOTE CONTROL APPLICATION

2.1 General

Explains application for two control/frequency reference sources, selected by digital input DIB6.

2.2 Control I;O

Shows default I/O configuration and connection examples for Local/Remote Control.

2.3 Control signal logic

Details the logic flow of I/O control signals and pushbutton signals.

2.4 Parameters Group 1

Lists and describes basic parameters for Group 1 in the Local/Remote Control Application.

3 MULTI-STEP SPEED CONTROL APPLICATION

3.1 General

Explains use for applications needing fixed speeds with multi-step and jog speed selection.

3.2 Control I;O

Shows default I/O configuration and connection example for Multi-step Speed Control.

3.3 Control signal logic

Illustrates the control signal logic for the Multi-step Speed Control Application.

3.4 Parameters Group 1

Lists and describes basic parameters for Group 1 in the Multi-step Speed Control Application.

4 PI-CONTROL APPLICATION

4.1 General

Explains application using PI-controller and direct frequency reference sources.

4.2 Control I;O

Shows default I/O configuration and connection example for PI-Control Application.

4.3 Control signal logic

Details the logic flow of I/O control signals and pushbutton signals.

4.4 Parameters Group 1

Lists and describes basic parameters for Group 1 in the PI-Control Application.

5 MULTI-PURPOSE CONTROL APPLICATION

5.1 General

Explains selecting frequency reference from various inputs and programmable digital inputs.

5.2 Control I;O

Shows default I/O configuration and connection example for Multi-purpose Control Application.

5.3 Control signal logic

Illustrates the control signal logic for the Multi-purpose Control Application.

5.4 Parameters Group 1

Lists and describes basic parameters for Group 1 in the Multi-purpose Control Application.

6 PUMP AND FAN CONTROL APPLICATION

6.1 General

Explains application for controlling variable speed drive and auxiliary drives for total flow control.

6.2 Control I;O

Shows default I/O configuration and connection example for Pump and Fan Control Application.

6.3 Control signal logic

Details the logic flow of I/O control signals and pushbutton signals.

6.4 Basic parameters, Group 1

Lists and describes basic parameters for Group 1 in the Pump and Fan Control Application.

Cutler-Hammer HV9F10AC-2M0B008 Specifications

General IconGeneral
BrandCutler-Hammer
ModelHV9F10AC-2M0B008
CategoryDC Drives
LanguageEnglish