CVS RPO 200 - User Manual

99 pages

Save Page as PDF

To Next Page

Operating instructions

CVS Compressor RPO 200/300/400/600/800

Doc-ID: 5001 / BA / EN

Release: Rev. 20 / 28.03.2023

The operating instructions must be read by the operator of the compressor and before start-up!

Main Page

Table of Contents3
General6
Information Regarding the Operating Instructions6
Pictogram Explanation7
Limitation of Liability8
Copyright Protection8
Scope of Delivery and Goods Receiving9
Spare Parts9
Warranty Conditions9
Customer Service10
Declaration of Incorporation Declaration of Conformity10
Safety11
Intended Use11
Operator's Responsibility11
Operating Personnel12
Requirements12
Personal Protective Equipment12
Occupational Safety and Special Risks13
Technical Data18
Dimensions RPO 200/300/400/60018
Dimensions RPO 600/80019
Technical Data20
Rating Plate22
Design and Function of the Compressed Air System23
Design23
Function25
Functional Principle of the Construction of the Compressor27
Components28
Air Filter (Fig. 5: Pos. 126)28
Oil Filter (Fig. 5: Pos. 100/32)28
Minimum Pressure Valve (Fig. 7: Pos. 150)28
Electric Motor (Fig. 7: Pos. 239)28
Oil Cooler (Fig. 5: Pos. 190)28
Thermostat (Fig. 5: Pos. 100)28
Safety and Shutoff Functions29
Safety Valve 14 Bar (Pos. 145)29
Safety Temperature Switch (Pos. 161)30
Options31
Sound Proof Hood31
Oil Level Monitor (Pos. 227)31
Compressed Air Dryer32
Transport and Storage33
Safety Notes for Transport33
Transport33
Storage34
Storage for a Period of more than 3 Months34
Recommissioning of Stored Compressors34
Storage or Standstill of Compressors Installed in the Vehicle34
Installation and Assembly36
Safety at Installation and Assembly36
Installation Diagram36
Installing the Compressor37
Drive40
Belt Drive40
Oil Cooler41
Cooling Oil Lines42
Line Connection (Pressure Line)42
Cyclone Separator43
Relief Valve43
Safety Equipment and Control Elements44
Safety Valve (on Site)44
Pressure Monitor (on Site)44
Oil Level Monitor (Optional)44
Cyclone Separator or Micro Filter45
Pulsations (Pulsation Damping Valve)45
Sound Proof Hood45
Electrical Connection46
Start-Up and Operation47
Safety During Start-Up47
Start-Up47
Operation after Long Standstill or after Extended Storage48
Longer Standstill49
Operation49
Operation Modes49
Load Intermittent Duty (LA)50
Load Idle Intermittent Duty (LLA)50
Load Idle Drying Run Intermittent Duty (LLTA)51
Load Idle Intermittent Duty with Externally Controllable Drying Run (LLA-T)52
Maintenance53
Safety During Maintenance Work53
Cleaning53
Maintenance Schedule53
Oil Level Check and Oil Change55
Oil Level Check55
Fill Oil56
Oil Change58
Safety Valve at the Compressor (Pos. 145)60
Functional Testing62
Ventilate the Compressor62
Cyclone Separator (Pos. 204)63
Check the Cyclone Separator63
Clean the Cyclone Separator64
Clean or Blow out Screen Insert (Pos. 88) and Oil Return Nozzle (Pos. 85) of the Oil Return64
Air Filter (Pos. 126)66
Oil Filter (Pos. 100/32)68
Oil Cooler (Pos. 190)70
Air Deoiler Element (Pos. 65)71
Oil Level Monitor (Pos. 227)75
Checking the Oil Level Monitor75
Dismantling and Cleaning of the Oil Level Monitor75
Air Suction Regulator with Non-Return Valve (Pos. 30/55, Pos. 30/57)77
Minimum Pressure Valve (Pos. 150)79
Maintenance of the Minimum Pressure Valve79
Check Minimum Pressure Valve81
Compressor Stage (Pos. 30)82
Electric Motor82
Hose Lines and Compensators82
Malfunctions83
Safety During Troubleshooting83
Spare and Maintenance Parts87
Assembly Drawing of Compressor RPO 20088
Compressor Stage RPO 20089
Oil Temperature Controller RPO 20090
Assembly Drawing of Unit and Accessories RPO 20091
Maintenance Parts92
Decommissioning and Disposal93
EU Declaration of Incorporation94
Declaration of Incorporation95
EU Declaration of Conformity96
Declaration of Conformity97
Index98

Questions and Answers

T
tsmithAug 5, 2025
What to do if my CVS Air Compressor motor is making unusual noises?
- M
  Mackenzie ThompsonAug 6, 2025
  If the motor of your CVS Air Compressor exhibits changes from its normal operation, such as unusual noises, consult the 'Motor' operating instructions. If the issue persists, contact the motor manufacturer for further assistance.

CVS RPO 200 Specifications

General

Brand	CVS
Model	RPO 200
Category	Air Compressor
Language	English

CVS RPO 200 - User Manual

Table of Contents

Questions and Answers

CVS RPO 200 Specifications