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CyberOptics SE500ULTRA - User Manual

CyberOptics SE500ULTRA
188 pages
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SE500ULTRA
Hardware Manual

Table of Contents

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Summary

Preface

Prerequisite Knowledge

Basic computer and Windows experience required.

Documentation

Lists manuals for the SE500ULTRA system.

Manual Change Request

Process for submitting suggestions or reporting inaccuracies.

Technical Support

International Technical Support Center

Contact details for global support.

North America

Contact details for North American support.

Asia-Pacific

Contact details for Asia-Pacific support.

Europe

Contact details for European support.

China

Contact details for China support.

Corporate Headquarters

Main contact details for CyberOptics Corporation.

System Overview

SE500 ULTRA

Overview of the SE500ULTRA system.

SE500 ULTRA Unit

Describes the external controls and indicators of the unit.

SE500 ULTRA Rear View

Details components located on the rear of the machine.

SE500 ULTRA Internal Parts

Describes internal components of the SE500ULTRA system.

Main Electrical Panel

Lists and describes components of the main electrical panel.

Conveyor

Details conveyor operation and components.

System Specifications

Panel Specifications

Specifications related to panel size and thickness.

Operational Specifications

Details on conveyor speed and inspection area.

Hardware Specifications

Information on processor, RAM, and video card.

System Requirements

Humidity

Operating and storage humidity requirements.

Temperature

Operating and storage temperature ranges.

Altitude

Maximum operating altitude.

Installation Category

Installation category for overvoltage.

Power Requirements

Electrical power input requirements.

Peak Operating Current

Maximum current draw specifications.

Compressed Air Requirements

Requirements for compressed air supply.

Fuses on Internal Branch Circuit Breakers

Information on internal circuit breaker fuses.

Performance Specifications

Computer Requirements

Minimum requirements for the Teach application host computer.

Dimensions

Front View

Diagram showing front view dimensions.

Installation

Packing the SE500 ULTRA

Instructions for packing the system for shipment.

Wiring SE500 ULTRA for Power

Steps for connecting the system to AC power.

Unpacking the SE500 ULTRA

Instructions for unpacking the system from its crate.

Choosing a Location

Guidelines for selecting an installation site.

Turning on System Power

Steps to turn on the system power.

Installing the System

General steps for system installation.

Installing the Light Pole

Procedure for installing the signal-light pole.

Connecting the Air Supply

Procedure for connecting compressed air.

Positioning; Leveling the SE500 ULTRA

How to position and level the system.

Connecting SMEMA Cables

How to connect SMEMA cables for board handling.

Connecting to a Network

Steps to connect the system to a network.

Connecting to an External Device

Procedure for connecting external devices via I/O.

Wago PLC Assembly

Information on the Wago PLC assembly.

Manually Adjusting the Conveyor Width

How to manually adjust conveyor width.

Configuring the Pressure Gauge Display

Steps to configure the pressure gauge settings.

Setting Up System Security

Procedures for configuring system security features.

Adding Users to the System

How to add users to the system's security.

Assigning Secure Areas

How to assign access rights to secure areas.

Verifying System Accuracy

Procedures to verify system measurement accuracy.

Shutting Down the System

Steps to properly shut down the system.

Moving the SE500 ULTRA System

Instructions for safely moving the system.

Bypassing the SE500 ULTRA System

How to engage the system's bypass mode.

Replacing Components and Preventive Maintenance

Maintenance Schedule

Schedule for routine maintenance tasks.

Main Electrical Panel

Procedures for maintaining the main electrical panel.

Replacing Electrical Cables

Instructions for replacing electrical cables.

Replacing the AC Main Circuit Breaker

How to replace the AC main circuit breaker.

Replacing the Fuses

Procedure for replacing system fuses.

Replacing the Air Regulator

Steps to replace the air regulator.

Replacing Fans

How to replace the system's cooling fans.

Cleaning Rear Fans

Procedure for cleaning the system's rear fans.

Cleaning Inside the Enclosure

How to clean the inside of the system enclosure.

Cleaning Main Electronics Panel

Procedure for cleaning the main electronics panel.

Cleaning the Air Regulator Filters

Steps to clean the air regulator filters.

Checking the Emergency Stop Functionality

How to test the system's E-Stop button.

Processor Components

Procedures for replacing processor components.

Replacing Cards

Procedure to replace circuit cards in the processor.

Software Upgrades

Instructions for upgrading or reinstalling system software.

Restoring System Disk Using Acronis

How to restore the system disk using Acronis software.

Backing Up Data

How to back up system data to a disk.

Cleaning Inside the Processor

How to clean dust from inside the processor unit.

Cleaning the Processors Air Filter

Procedure for cleaning the processor's air filter.

Conveyor Components

Procedures for replacing conveyor parts.

Replacing the Conveyor Edge Strip Guides

How to replace conveyor edge strip guides.

Replacing the Conveyor Clamp Blade

Procedure to replace the conveyor clamp blade.

Replacing the Conveyor Clamp Air Fittings

How to replace conveyor clamp air fittings.

Replacing the Conveyor Clamp Hall Effect Switch

Procedure to replace the clamp cylinder Hall effect switch.

Replacing the Conveyor Clamp Cylinder

How to replace the conveyor clamp cylinder.

Replacing the Conveyor Motors

Procedure to replace conveyor motors.

Replacing the Conveyor Belts

How to replace conveyor belts.

Replacing the Drive Belts

Procedure to replace auto width and manual width drive belts.

Replacing the Idler Pulleys

How to replace idler pulleys on the railsets.

Replacing the Pulley Drive

Procedure to replace the pulley drive from the railsets.

Replacing the Board Sensors

How to replace the conveyor board sensors.

Replacing the Panel Lifter Cylinder and Inductive Sensor

Procedure to replace panel lifter cylinder and inductive sensor.

Cleaning the Panel Sensors

How to clean the conveyor's panel sensors.

Changing the Position of the Mechanical Board Stop

How to change the position of the mechanical board stop.

Gantry Components

Procedures for replacing gantry components.

Replacing the Gantry Forcer

Procedure to replace the gantry forcer.

Replacing the Gantry Stator

How to replace the gantry stator.

Replacing the X-Axis

Procedure to replace the X-Axis on the gantry.

Replacing the Encoder

How to replace the encoder.

Cleaning the Encoder Strips

How to clean the encoder strips on the gantry.

Adjusting the Encoder Read Head

Procedure to adjust the encoder read head.

Lubricate the Gantry and Z-Stage

How to lubricate gantry and Z-stage.

Adjusting X-Axis Parallelism

Procedure to adjust X-axis parallelism.

Adjusting Y-Axis Parallelism

Procedure to adjust Y-axis parallelism.

Adjusting X-axis and Y-axis Orthogonality

Procedure to adjust X-axis and Y-axis orthogonality.

Sensor Replacement

To Replace the Sensor

Steps to replace the SE500ULTRA sensor unit.

Other Components

Replacing the Safety Interlock Switch

Procedure to replace the safety interlock switch.

Replacing Leveling Feet

How to replace the system's leveling feet.

SMEMA Connector Pinout

System Error Messages

Solder Paste Failure Causes

SOS

Troubleshooting

8015066 ASSY, MAIN ELECTRICAL PANEL, SE500 ULTRA

8016704 Conveyor SE500 ULTRA

System Drawings

CyberOptics SE500ULTRA Specifications

General IconGeneral
BrandCyberOptics
ModelSE500ULTRA
CategorySecurity Sensors
LanguageEnglish