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CYKLOP GL 200 User Manual

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92 pages
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ENGLISH
Ver.
Stretch wrapper model
SVENSKA /
/ Sträck lmare modell
Manual
GL 200
Ver.
1.0
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CYKLOP GL 200 Specifications

General IconGeneral
ManufacturerCyklop
TypeGL 200
Power supply400V / 50Hz
Film Width500mm
Max Load Diameter1200 mm

Summary

EC Declaration of Conformity

Machine Number

Information about machine numbers and their relation to directives.

Compliance with Directives

Lists directives and standards the machine complies with.

Harmonised Standards Applied

Lists the harmonized safety standards applied to the machine.

General Safety Instructions

General Safety Rules

General rules for machine operation, environment, and unauthorized use.

Operator & Personnel Safety

Covers operator qualifications, service, and personnel safety measures.

Operational Safety Phases

Precautions for specific operational phases, maintenance, and cleaning.

Transportation & Handling Safety

Safety guidelines for transporting the machine and handling its components.

Warning of Special Dangers

Electric energy

Safety precautions related to electrical systems and equipment.

Hydraulic and pneumatic equipment

Safety guidelines for working with hydraulic and pneumatic systems.

Noise

Precautions regarding noise levels and hearing protection.

Hazardous substances for humans and the environment

Safety when handling hazardous substances like oil, grease, and chemicals.

Mobile Machine

Safety procedures for loading, lifting, and transporting the machine.

Main Machine Parts

Identification of Machine Components

Labels and descriptions of the main parts of the stretch wrapper.

Control Cabinet

Summary and Explanation of Buttons

Description and function of buttons and controls on the machine's control cabinet.

Summary of Programs

Explanation of the different operational programs and their settings.

Operate the Machine

START UP

Step-by-step instructions for starting the machine and its initial setup.

LOADING OF FILM

Procedure for loading and threading the stretch film onto the machine.

PRE STRETCH & FILM TENSION

How to adjust pre-stretch and film tension for optimal wrapping.

ADJUSTMENT OF HEIGHT PHOTO CELL

How to adjust the photocell for correct film application height.

START THE MACHINE

Final steps to initiate the film wrapping cycle.

Care and Daily Maintenance

CLEANING

Guidelines and precautions for cleaning the machine.

SERVICE & MAINTENANCE

Information regarding warranty repairs and replacement parts.

Maintenance Schedule

Details checks and lubrication intervals for machine components.

Top Plate Maintenance

Specific maintenance procedures for machines equipped with a top plate option.

Troubleshooting

Common Problems and Solutions

Guide to identifying and resolving common issues with the machine's operation.

Installation

TRANSPORT

Safety measures and procedures for transporting the machine.

MACHINE SETUP

Steps for assembling and setting up the machine at the installation site.

Securing the Machine

Instructions for bolting the machine to the floor for stability.

Connecting Cables and Components

Procedures for connecting electrical and signal cables, and fitting components.

Ramp Installation

Steps for installing the access ramp at different angles.

Electrical Connection

Guidelines for connecting the machine to the power supply.

Casting of Floor Protection Ring

Detailed steps for casting a floor protection ring around the machine.

Technical Data

Machine Specifications

Performance, electrical, and environmental specifications of the machine.

Pallet Goods and Stretch Film Dimensions

Maximum dimensions and weight for pallet goods and stretch film.

Dimensional Drawings

Diagrams showing the machine's dimensions with standard and optional configurations.

Spare Parts, Standard Machine

Spare Parts List Overview

Introduction to the spare parts listed and ordering information.

Standard Assembly Part Breakdowns

Detailed part breakdowns and diagrams for standard machine assemblies.

Options and Accessories

Machine Options Overview

Descriptions of optional features like extended mast, top plates, and chassis.

Optional Assembly Part Breakdowns

Detailed part breakdowns and diagrams for optional assemblies.

Accessory Diagrams

Diagrams illustrating various accessories like ramps and floor protection rings.

Recommended Spare Parts

Spare Parts for Machine with 2000mm Table

Recommended spare parts for machines with the 2000mm table option.

Spare Parts for Machine with 2600mm Mast

Recommended spare parts for machines with the 2600mm mast option.

Wiring Diagram

Control Cabinet Layout

Diagram showing the layout of components within the control cabinet.

Main Power Supply and Control Circuits

Wiring diagram for main power supply, contactors, and control voltage.

Input Signals and Sensors

Wiring diagram for input signals from sensors and switches.

Output Circuits for Motors and Contactor Control

Wiring diagram for motor outputs and contactor control for carriage and turntable.

Top Plate Option Wiring

Wiring diagram specific to the top plate option.

Motor and Cable Connections

Diagram showing connections for motors and various cables in the system.

Electrical Component List

List of electrical components, their positions, types, makes, and serves.

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