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Daewoo D40S-2 User Manual

Daewoo D40S-2
172 pages
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SB2301E06
Operation &
Maintenance Manual
LIFT TRUCKS
D35S-2, D40S-2, D45S-2, D50C-2
G35S-2, G40S-2, G45S-2, G50C-2
D40SC-2, D45SC-2, D50SC-2
G40SC-2, G45SC-2, G50SC-2
D35S-2, D40S-2, D45S-2, D50C-2
D40SC-2, D45SC-2, D50SC-2
G35S-2, G40S-2, G45S-2, G50C-2
(TIER II & STAGE II CERTIFIED TRUCK)
0510

Table of Contents

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Daewoo D40S-2 Specifications

General IconGeneral
ModelD40S-2
CategoryForklifts
Power TypeDiesel
Rated Capacity4000 kg
Power SourceDiesel Engine
Tire TypePneumatic
Load Capacity4000 kg
Lift Height3000 mm

Summary

Information Section

Safety

Basic safety precautions, warning signs, and hazard information.

Safety Section

Important Safety Information

Causes of accidents, hazard identification, and safety alert symbols.

General Warnings to Operator

Key safety precautions and warnings for safe lift truck operation.

General Hazard Information

Hazards related to loose items, chemical exposure, and operating environments.

Before Starting the Lift Truck

Daily walk-around inspection and pre-start checks for safe operation.

Starting and Operating the Lift Truck

Safe procedures for starting, operating, and basic driving rules.

Loading/Unloading and Parking Procedures

Safety guidelines for loading/unloading trucks and parking the lift truck.

Burn and Fire Prevention

Precautions against burns from hot fluids and preventing fires/explosions.

Seat Adjustment Procedures

Step-by-step instructions for adjusting the operator's seat for comfort.

Seat Belt Fastening and Release

Correct procedures for fastening and releasing the seat belt.

Avoiding Lift Truck Tipovers

Understanding stability, center of gravity, and preventing tipovers.

Stability Base and Load Capacity

Factors affecting stability base and how to interpret load capacity plates.

General Safety Rules

Basic rules for lift truck operators, including seat position and movement.

Load Handling and Operation Rules

Rules for load handling, overloading, and driving on different surfaces.

Load Lifting and Travel Rules

Rules for lifting, traveling with raised loads, and operating on inclines.

Surviving a Tipover (Operator Restraint System)

Instructions for survival during a tipover incident using restraint systems.

Surviving a Tipover Actions

Specific actions like leaning away or forward during a tipover.

Operation Section

Operator’s Station and Monitoring Systems

Overview of the instrument panel, gauges, and indicator lights for diesel and LPG trucks.

Controls and Adjustments

Operation of circuit breakers, tilt steering column, electrical disconnect, and seat.

Lift Truck Controls - Direction and Speed

Operation of direction control lever, speed range lever, and inching pedal.

Lift Truck Controls - Pedals and Lift

Operation of brake, accelerator pedals, parking brake, and lift controls.

Lift Truck Controls - Tilt and Sideshift

Operation of tilt control levers and sideshift attachment controls.

Changing LP-Gas Tanks

Safety precautions and initial steps for changing LP-Gas tanks.

Changing LP-Gas Tanks Procedures

Detailed steps for changing LP-Gas tanks and performing leak checks.

Before Starting the Engine - Walk-Around Inspection

Comprehensive walk-around inspection checklist for lift trucks.

Starting the Engine - Diesel

Pre-start conditions and procedures for starting cold and warm diesel engines.

After Starting the Engine - Monitoring

Monitoring indicator lights and gauges for proper engine operation.

Basic Troubleshooting - Engine Start Issues

Basic checks for engine cranking but not starting, and difficult starting.

Basic Troubleshooting - Running and Acceleration Issues

Troubleshooting for engine not running continuously or hesitating during acceleration.

Basic Troubleshooting - Stalling and Rough Idle

Troubleshooting for engine stalls and rough idle conditions.

Advanced Diagnostics - Overview

Understanding built-in fault diagnostics and reading diagnostic fault codes.

Advanced Diagnostics - Displaying Fault Codes

Procedures for displaying Diagnostic Fault Codes (DFC) from SECM memory.

Lift Truck Operation - Power Shift Transaxle

Procedures for starting and moving the lift truck using the power shift transaxle.

Lift Truck Operation - Direction and Inching

Changing travel direction and using the inching pedal for precise control.

Lift Truck Operation - Inching Control

Precise control using the inching pedal for slow travel and lifting.

Operating Techniques - Load Handling

Techniques for inching into loads and lifting them carefully.

Operating Techniques - Load Travel and Unloading

Techniques for traveling with loads and performing unloading operations.

Parking the Lift Truck Safely

Procedures for parking the lift truck in authorized areas, including inclines.

Towing Information and Safety

Recommendations and safety precautions for towing disabled lift trucks.

Maintenance Section

Fork Inspection, Maintenance, and Repair

Guidelines for inspecting, maintaining, and repairing lift truck forks.

Daily Checks: Engine Leaks and Oil Level

Daily inspection for engine fluid leaks and checking engine oil level.

Coolant Level Check and Cleaning

Procedures for checking and cleaning the engine coolant level.

Walk-Around Inspection Procedures

Comprehensive walk-around inspection for tires, mast, hydraulics, and engine.

First 50-100 Service Hours: Diesel Engine Oil & Filter Change

Procedure for changing engine oil and filter for diesel engines.

First 50-100 Service Hours: Transmission Oil & Filter Service

Procedure for cleaning and changing transmission oil, filter, and strainer.

Drive Axle Oil Check, Clean, Change

Procedure for checking, cleaning, and changing drive axle oil.

Parking Brake Test and Adjustment

Testing and adjusting the parking brake system.

Hydraulic and Drive Axle Oil Level Check

Checking hydraulic oil and drive axle oil levels.

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