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Daewoo G50SC-2 User Manual

Daewoo G50SC-2
172 pages
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SB2301E06
Operation &
Maintenance Manual
LIFT TRUCKS
D35S-2, D40S-2, D45S-2, D50C-2
G35S-2, G40S-2, G45S-2, G50C-2
D40SC-2, D45SC-2, D50SC-2
G40SC-2, G45SC-2, G50SC-2
D35S-2, D40S-2, D45S-2, D50C-2
D40SC-2, D45SC-2, D50SC-2
G35S-2, G40S-2, G45S-2, G50C-2
(TIER II & STAGE II CERTIFIED TRUCK)
0510

Table of Contents

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Daewoo G50SC-2 Specifications

General IconGeneral
BrandDaewoo
ModelG50SC-2
CategoryForklifts
LanguageEnglish

Summary

Safety

Important Safety Information

Key precautions for safe operation, maintenance, and repair of the lift truck.

Warning Signs and Labels

Identification and importance of safety signs and labels on the lift truck.

General Warnings to Operator

Essential safety rules and warnings for operating the lift truck safely.

General Hazard Information

Information on potential hazards and precautions during operation and maintenance.

Before Starting the Lift Truck

Pre-operation checks and procedures before starting the lift truck.

Starting the Lift Truck

Steps and precautions for starting the lift truck engine.

Before Operating the Lift Truck

Pre-operation checks and familiarization with lift truck safety features.

Operating the Lift Truck

Guidelines and rules for safe lift truck operation.

Fire or Explosion Prevention

Measures to prevent fire and explosion hazards.

Operator Restraint System (If Equipped)

Information on the operator restraint system and its safety features.

Seat Belt

Inspection, maintenance, and proper usage of the seat belt assembly.

Avoiding Lift Truck Tipovers

Understanding factors that contribute to lift truck tipovers and stability.

Lift Truck Stability

Factors affecting lift truck stability, including center of gravity.

Stability and Center of Gravity

Explanation of how stability is determined by the combined center of gravity.

Capacity Load (Weight and Load Center)

Understanding capacity plates, load centers, and their impact on stability.

Safety Rules

Fundamental safety rules for operating lift trucks.

How to Survive in a Tipover (If Operator Restraint System Equipped)

Instructions for surviving a tipover incident when using the restraint system.

Specifications

Noise and Vibration

Capacity Chart

Capacity Chart (with Side Shifter)

Operator's Warning and Identification Plate

Lift Truck Capacity Rating

Understanding lift truck capacity based on weight and load center.

Operator’s Station and Monitoring Systems

Instrument Panel

Overview of indicators and gauges on the lift truck's instrument panel.

Seat Switch System (If Equipped)

Lift Truck Controls

Direction Control Lever

Operation of the lever controlling the lift truck's travel direction.

Transmission Inching Control Pedal

Function and use of the inching pedal for precise control.

Service Brake Pedal

Operation of the brake pedal for slowing or stopping the lift truck.

Accelerator Pedal

How to use the accelerator pedal to control engine speed and truck movement.

Parking Brake Lever

Instructions for engaging and releasing the parking brake.

Lift Control

Operation of controls for lifting, holding, and lowering the load.

Tilt Control

Operation of controls for tilting the mast forward, backward, or holding position.

Refueling

Changing LP-Gas Tanks

Before Starting the Engine

Walk-Around Inspection

Procedure for performing a thorough walk-around inspection before starting.

Starting the Engine

Prestart Conditions

Conditions that must be met before starting the engine.

Diesel Engine

Specific procedures for starting diesel engines, cold or warm.

Starting a Cold Diesel Engine

Step-by-step guide for starting a cold diesel engine.

Starting a Warm Diesel Engine

Step-by-step guide for starting a warm diesel engine.

LP-Gas Engine

G643E Electronic Controlled LP Engines (If Equipped)

Basic Troubleshooting

Advanced Diagnostics

Reading Diagnostic Fault Codes

How to interpret diagnostic fault codes displayed by the MIL.

Displaying Fault Codes (DFC) From SECM Memory

Procedure to enter and view stored diagnostic fault codes from SECM.

Lift Truck Operation

Power Shift Transaxle

Operation of the power shift transaxle for lift truck movement.

Inching

Using the inching pedal for precise control at slow speeds.

Auto Shift Controller ASC - 200 (If Equipped)

Adjustments

Adjustable settings for shift points and direction inhibit.

Operation

Operating modes: automatic, manual, and direction inhibit functions.

Manual Mode (Fail-Safe mode)

Operating the truck manually when the controller is disabled.

Operating Techniques

Inching into Loads

Technique for approaching and engaging loads using inching.

Lifting the Load

Proper procedure for lifting loads with the mast and forks.

Traveling With the Load

Guidelines for safe travel with a load, including uphill and downhill.

Unloading

Procedure for safely unloading a load from the forks.

Turning

Techniques for turning the lift truck safely in corners and aisles.

Parking the Lift Truck

Storage Information

Transportation Hints

Towing Information

Inspection, Maintenance and Repair of Lift Truck Forks

Causes of Fork Failure

Common causes of fork failure due to modification, fatigue, wear, and overloading.

Fork Inspection

Tire Inflation Information

Torque Specifications

Cooling System Specifications

Fuel Specifications

Diesel Specifications

Information on preferred and permissible fuels for DOOSAN diesel engines.

Lubricant Specifications

Engine Oil (DEO and EO)

Oil specifications and recommendations for gasoline and diesel engines.

Lubricant Viscosities and Refill Capacities

Lubricant Viscosities

Guide to selecting lubricant viscosities based on ambient temperatures.

Refill Capacities

Approximate refill capacities for various truck compartments and systems.

Maintenance Intervals

Every 10 Service Hours or Daily

Daily inspection and maintenance tasks for the lift truck.

First 50 - 100 Service Hours or a Week

Initial maintenance schedule for the first 50-100 service hours.

Every 250 Service Hours or a Month

Maintenance tasks to be performed every 250 service hours or monthly.

Every 500 Service Hours or 3 Months

Maintenance tasks to be performed every 500 service hours or quarterly.

When Required

Fuses, Bulbs & Circuit Breaker - Change, Reset

Tires and Wheels - Check, Inspect

Every 10 Service Hours or Daily

Walk - Around Inspection - Inspect

Transmission Oil Level - Check

First 50 - 100 Service Hours or a Week

Engine Oil & Filter (Diesel Engine Only) – Change

Procedure for changing engine oil and filter for diesel engines.

Transmission Oil, Oil Filter & Strainer - Clean, Change

Drive Axle Oil - Check, Clean, Change

Parking Brake - Test, Adjust

First 250 Service Hours or a Month

Every 250 Service Hours or Monthly

Cleaning Primary Filter Elements

Hydraulic Oil - Check, Clean, Change

Mast, Carriage, Lift Chains, & Attachments - Check, Lubricate

Steering Mechanism - Check, Lubricate

Engine Oil & Filter - Change

Wheel Bolts and Nuts - Inspect

Every 500 Service Hours or 3 Months

Tilt Cylinders - Check, Adjust, Lubricate

Drive Axle Oil & Strainer (OCDB Only) - Check, Clean, Change

Every 1000 Service Hours or 6 Months

Lift Chains - Test, Check, Adjust

Every 1500 Service Hours or 9 Months

Replace LP Fuel Filter Element (LP-Gas Engine Only)

Fuel Filter (LP - Gas Engine Only)

Every 2000 Service Hours or Yearly

Cooling System - Clean, Change

Fork – Inspect

Every 2500 Service Hours or 15 Months

Hydraulic Oil - Check, Clean, Change

Procedure for checking, cleaning, and changing hydraulic oil.

Every 4500 Service Hours or two Years

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