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Daewoo G35S-2 User Manual

Daewoo G35S-2
172 pages
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SB2301E06
Operation &
Maintenance Manual
LIFT TRUCKS
D35S-2, D40S-2, D45S-2, D50C-2
G35S-2, G40S-2, G45S-2, G50C-2
D40SC-2, D45SC-2, D50SC-2
G40SC-2, G45SC-2, G50SC-2
D35S-2, D40S-2, D45S-2, D50C-2
D40SC-2, D45SC-2, D50SC-2
G35S-2, G40S-2, G45S-2, G50C-2
(TIER II & STAGE II CERTIFIED TRUCK)
0510

Table of Contents

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Daewoo G35S-2 Specifications

General IconGeneral
BrandDaewoo
ModelG35S-2
CategoryForklifts
LanguageEnglish

Summary

Safety Information

Operator Restraint System

Safety, operation, and maintenance for the operator restraint system.

Maintenance Procedures

General Safety Guidelines

Important Safety Information

Critical safety precautions and hazard recognition.

Safety Rules and Training

Safety Rules

Representative safety rules and regulations.

Training Required to Operate or Service

Emphasizes the necessity of proper training for safe operation.

Operator Safety

General Warnings to Operator

Provides comprehensive warnings and rules for safe lift truck operation.

Specific Hazard Warnings

General Hazard Information

General Hazard Information

Broad hazards and precautions during operation.

Operating Procedures Introduction

Operation Information

Guidance for operating the lift truck.

Before Starting the Lift Truck

Pre-operation checks and procedures.

Lift Truck Operation

Before Operating the Lift Truck

Pre-operation checks and testing of controls.

Starting the Lift Truck

Procedures for starting the engine.

Operating the Lift Truck

Safe practices for operating the lift truck.

Specific Operational Tasks

Lift Truck Parking

Proper procedures for parking the lift truck.

Hazard Prevention and Control

Burn Prevention

Precautions to avoid burns from hot components.

Fire or Explosion Prevention

Measures to prevent fire and explosion hazards.

Operator Restraint and Label Safety

Operator Restraint System

Importance and function of the operator restraint system.

Operator Station Adjustments

Seat Adjustment

Step-by-step guide for adjusting the operator seat.

Seat Belt System

Seat Belt Function

Purpose and function of the seat belt system.

Seat Belt Usage

Fasten the Seat Belt

Correct procedure for fastening the seat belt.

Release the Seat Belt

Correct procedure for releasing the seat belt.

Lift Truck Stability and Tipover Prevention

Avoiding Lift Truck Tipover

Understanding factors that cause lift truck tipovers.

Lift Truck Stability Principles

Principles of lift truck stability and factors affecting it.

Center of Gravity (CG)

Definition and importance of the center of gravity.

Load Handling and Stability

Lift Truck Stability Base

The area within which the center of gravity must remain for stability.

Capacity Load Understanding

Understanding lift truck load capacity ratings and load center.

General Safety Rules

Safety Rules

Fundamental safety rules for operating the lift truck.

Tipover Survival Procedures

Surviving a Tipover with Restraint System

Instructions for surviving tipovers with restraint systems.

General Specifications

Specifications

Detailed technical specifications for various lift truck models.

Capacity Charts

Capacity Chart

Load capacity charts for various models and mast types.

Capacity Charts with Side Shifter

Capacity Chart (with Side Shifter)

Load capacity charts for models equipped with side shifters.

Operator Information Plates

Identification, Lift Capacity, and Attachment Plate

Details on identification, capacity, and attachment plates.

Operator Station and Controls

Operator’s Station and Monitoring Systems

Overview of the operator's station and instrument panel.

Instrument Panel

Explanation of indicators, lights, and gauges on the instrument panel.

Electrical Systems and Column Adjustment

Seat Adjustment and Locking

Procedures for adjusting and locking the operator's seat.

Seat Safety System

Seat Switch System

How the seat switch system prevents unintended movement.

Lift Truck Controls Overview

Lift Truck Controls

Description of directional control and speed range levers.

Transmission Inching Control Pedal

Purpose and use of the inching control pedal.

Lift Truck Control Operations

Lift Control

Operation of the lift and lower controls.

Mast and Attachment Controls

Tilt Control

How to operate mast tilt controls.

Sideshift Attachment Control

Operation of the sideshift attachment control.

Refueling Procedures

Refueling Diesel Engines

Safety precautions and steps for refueling diesel engines.

Changing LP-Gas Tanks

Safety and procedures for exchanging LP-Gas tanks.

Pre-Start Engine Procedures

Before Starting the Engine

General conditions and preparations before starting the engine.

Engine Starting

Starting the Engine

Prestart conditions and general steps for starting the engine.

Diesel Engine Starting

Procedures for starting cold and warm diesel engines.

LP-Gas Engine Starting

Procedures for starting an LP-Gas engine.

Post-Start Engine Monitoring

After Starting the Engine

Monitoring indicator lights and gauges after engine start.

G643E Engine Control System

G643E Electronic Controlled LP Engines

Overview of the G643E electronic control system.

Engine Troubleshooting

Basic Troubleshooting

Initial checks for common engine starting and running problems.

Diagnostic Fault Codes

Advanced Diagnostics

Understanding how the MI-04 system displays and reports faults.

Displaying Fault Codes (DFC)

Procedure to retrieve and display stored diagnostic fault codes.

MI-04 Diagnostic Fault Code Reference

Table a. MI-04 Diagnostic Fault Codes

List of diagnostic fault codes, probable faults, actions, and corrective steps.

Lift Truck Operation Procedures

Power Shift Transaxle Operation

Operation of the power shift transaxle.

Automatic Shift Controller (ASC-200)

Auto Shift Controller ASC-200 Features

Product description, features, and purpose of the ASC-200.

ASC-200 Direction Inhibit

How the system inhibits direction changes at high speeds.

Manual Mode and Two-Speed Control

Manual Mode (Fail-Safe mode)

Operating the truck manually in emergencies.

Two-Speed Auto Shift Control

How the ASC-200 provides automatic two-speed gear shifting.

Operating Techniques

Inching into Loads

Approaching and engaging loads using the inching function.

Transportation and Towing Information

Towing Information

Procedures for safely towing a disabled lift truck.

Fork Maintenance and Repair

Inspection, Maintenance, and Repair of Forks

Guidelines for inspecting, maintaining, and repairing lift truck forks.

Fork Inspection Procedures

Routine inspection procedures for forks to prevent failure.

Torque Specifications

Cooling System Specifications

Fuel and Lubricant Specifications

Lubricant Recommendations

Lubricant Viscosities and Capacities

Maintenance Schedule

Maintenance Intervals

A table outlining maintenance tasks based on service hours or time intervals.

Walk-Around Inspection

A thorough walk-around inspection checklist.

Lift Chain Maintenance

1500 Service Hour Maintenance

2000 Service Hour Maintenance

Fork Inspection

Detailed inspection procedures for lift truck forks.

4500 Service Hour Maintenance

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