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CF65/75/85 series Removal and installation, gearbox
ZF 8/9/16S-109 GEARBOX
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4.5 REMOVAL AND INSTALLATION, SELECTOR SHAFT OIL SEAL
Removing the selector shaft oil seal
1. Disconnect the shift control from the
gearbox lever in the area of the ball joint.
2. Mark the selector shaft lever in relation to
the selector shaft. Remove the selector
shaft lever.
3. Loosen the bolts of the oil seal cover and
remove the cover.
4. Check the selector shaft for damage. Lightly
sand the shaft, if necessary, with fine sand
paper.
5. Drive the oil seal out and inspect the
bearing bush.
Installing the selector shaft oil seal
1. Sparingly apply a liquid gasket to the oil
seal and fit it in the bearing housing using
special tool (DAF No. 0535659). Now fit the
dust seal in the bearing housing using
special tool (DAF No. 0535659).
2. Carefully slide the cover over the selector
shaft and hand-tighten the bolts. Move the
selector shaft from one side to the other
several times, allowing the cover to centre
itself. Tighten the attachment bolts to the
specified torque.
3. Fit the gearbox control and tighten the ball
joint nut to the specified torque.
4. Fit the selector shaft lever. See “Inspection
and adjustment”.
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