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ZF 8/9/16S-109 GEARBOX
Removal and installation, gearbox CF65/75/85 series
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4.4 REMOVAL AND INSTALLATION, GEARBOX FRONT COVER SEALING RING
Removing the gearbox front cover oil seal
1. Remove the gearbox.
2. Disconnect the clutch housing from the
gearbox.
3. Remove the attachment bolts from the
gearbox front cover.
4. Remove the entire gearbox front cover with
the gasket and shim.
5. Remove the oil seal from the gearbox front
cover.
Installing the gearbox front cover oil seal
1. Pull the oil seal into the gearbox front cover
using the special tool (DAF No. 0535423).
Apply small amount of liquid gasket to the
oil seals fitted with a steel sleeve on the
outside. Apply a rubber coating to the oil
seals’ exterior and apply green soap
sparingly.
2. Slide the entire gearbox front cover with oil
seal, adjusting ring and gasket over the
input shaft into its place. Install the
attachment bolts and tighten them to the
specified torque. See “Technical data”.
3. Fit the clutch housing.
4. Fit the gearbox.
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