3
ZF INTARDER
Removal and installation CF65/75/85 series
4-2
Installing the intarder assembly
1. Stick the correct shims onto the contact
surfaces using a little grease. See
“Inspection and adjustment”.
2. Fix the gasket in the gearbox with as many
long studs as possible. The studs also
serve as guiding pins to facilitate mounting
of the intarder
3. Carefully position the intarder on the
gearbox and tighten the attachment bolts to
the specified torque. See “Technical data”.
4. Insert the prop shaft attachment bolts from
the correct side into the output prop shaft
flange (bolt end faces prop shaft).
5. Install the output prop shaft flange without
heating it.
6. Install the O-ring and the disk.
7. Install the attachment bolts and tighten
them to the specified torque. See “Technical
data”.
Fit the lock plate using the special tool
(DAF No. 0694903).
8. Connect the water hoses to the heat
exchanger.
9. Connect the air pipe to the solenoid valve.
10. Make all electrical connections to the
intarder.
11. Install the prop shaft and tighten the prop
shaft attachment bolts to the specified
torque. See “Technical data”.
12. Fill the coolant system and fill the intarder
and gearbox with oil.
13. Check the operation of the intarder and
check for leaks.
14. Check the oil level in the gearbox. See
“Inspection and adjustment”.
V300078
12
ᓻ 200337
https://www.truck-manuals.net/
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