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Daihatsu F300 - Repair Manual

Daihatsu F300
440 pages
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Table of Contents

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Summary

Foreword

Foreword

Introduction to the workshop manual, explaining its structure and content.

General Information

How to Use This Manual

Guidance on effectively utilizing the workshop manual for maintenance and servicing procedures.

Identification Information

Details on vehicle and engine identification numbers and their meanings.

General Service Instructions

Provides essential guidelines and precautions for performing general service operations on the vehicle.

Handling Instructions on Catalytic Converter-Equipped Vehicles

Safety precautions and specific handling instructions for vehicles equipped with catalytic converters.

Jacking Points & Supporting Points of Safety Stands

Information on correct jacking points and safe supporting procedures for the vehicle.

Abbreviation Codes

List of abbreviations used throughout the workshop manual for clarity and consistency.

Maintenance

Maintenance Schedule

Recommended maintenance intervals and tasks for the vehicle's components.

Maintenance Operations

Detailed procedures for various maintenance tasks and operations.

Cold Engine Operations

Specific maintenance and checks to be performed on a cold engine.

Hot Engine Operations

Procedures and checks relevant to maintenance operations when the engine is hot.

Engine Mechanics

Trouble Shooting

Guides to diagnose and resolve common engine mechanical problems and their causes.

Engine Tune-Up

Procedures for performing engine tune-up to optimize performance and efficiency.

Timing Belt

Detailed information on the timing belt system, including removal, installation, and inspection.

Cylinder Head

Procedures for the removal, inspection, and installation of the cylinder head assembly.

Cylinder Block

Information on cylinder block components, disassembly, inspection, and assembly processes.

Engine Removal

Step-by-step instructions for safely removing the engine from the vehicle.

Emission Control Systems

Purpose of System

Explanation of the objectives and functions of various emission control systems.

Positive Crankcase Ventilation (PCV)

Details on the PCV system, its operation, and inspection procedures.

Spark Delay System

Information regarding the spark delay system and its role in emission control.

Choke Breaker System

Explanation and inspection of the choke breaker system.

Throttle Positioner (TP) System

Description of the throttle positioner system and its function in emission control.

Fuel Evaporative Emission Control System

Overview of the EVAP system, its components, and operation for emission control.

Three-Way Catalyst (TWC) System

Information on the TWC system and its function in reducing exhaust emissions.

EFI System

System Circuit

Diagram illustrating the electrical circuit of the Electronic Fuel Injection system.

Schematic Diagram

A schematic representation of the EFI system components and their interconnections.

Precautions

Important safety and handling precautions related to the EFI system.

Trouble Shooting

Guides for diagnosing and resolving issues within the EFI system.

Diagnosis System

Procedures for using the vehicle's diagnosis system to identify EFI malfunctions.

Electronic Control System

Information on the location and function of electronic control system parts.

Fuel System

Precautions

Safety precautions and warnings for working on the vehicle's fuel system.

Trouble Shooting

Troubleshooting guide for common problems encountered in the fuel system.

In-Vehicle Inspection

Procedures for inspecting fuel system components while installed in the vehicle.

Carburetor

Details on the carburetor, including its schematic, components, and disassembly.

Fuel Pump

Information on the fuel pump, including its removal, installation, and inspection.

Fuel Filter

Procedure for replacing the fuel filter element to ensure proper fuel delivery.

Cooling System

Trouble Shooting

Guides to diagnose and resolve issues related to the vehicle's cooling system.

Precautions

Safety precautions for working with the cooling system, especially with hot coolant.

Check & Change of Engine Coolant

Instructions for checking coolant level and quality, and procedures for coolant change.

Water Pump

Information on the water pump, including its removal, inspection, and installation.

Thermostat

Details on thermostat removal, inspection, and installation for proper engine temperature regulation.

Radiator

Procedures for cleaning, inspecting, removing, and installing the radiator.

Lubrication System

Trouble Shooting

Guidance for diagnosing and resolving problems related to the lubrication system.

Oil Pressure Check

Procedure for checking the engine oil pressure to ensure proper lubrication.

Engine Oil Change & Oil Filter Replacement

Instructions for changing engine oil and replacing the oil filter for optimal lubrication.

Oil Cooler

Information on the oil cooler, including its removal, inspection, and installation.

Ignition System

Precautions

Safety precautions to be observed when working on the ignition system.

Trouble Shooting

Diagnostic procedures for common ignition system malfunctions.

Ignition System Circuit

Diagram of the ignition system's electrical circuit for reference.

In-Vehicle Inspection

Steps for inspecting ignition system components while they are installed in the vehicle.

Inspection of Resistive Cords

Procedure for checking the resistance of ignition system resistive cords.

Inspection of Spark Plug

Guidelines for inspecting spark plugs, including gap and resistance checks.

Inspection of Ignition Coil

Methods for inspecting the primary and secondary coil resistance and insulation.

Distributor Components

Identification and inspection of individual components within the distributor assembly.

Starting System

Trouble Shooting

Diagnostic steps for common problems encountered with the starting system.

Starting System Circuit

Wiring diagram illustrating the electrical connections of the starting system.

Starter Components

Exploded view and identification of components for the starter motor.

Removal of Starter Motor

Step-by-step instructions for removing the starter motor from the vehicle.

Disassembly of Conventional Starter Motor

Procedures for disassembling a conventional type starter motor.

Inspection of Conventional Starter

Methods for inspecting components of a conventional starter motor for wear or damage.

Disassembly of Reduction Type Starter Motor

Procedures for disassembling a reduction type starter motor.

Inspection of Reduction Type Starter Motor

Inspection steps for components of a reduction type starter motor.

Assembly of Reduction Type Starter Motor

Instructions for assembling the reduction type starter motor.

Performance Test of Conventional Starter Motor

Tests to evaluate the performance of the conventional starter motor.

Installation of Reduction Type Starter Motor

Steps for installing the reduction type starter motor onto the engine.

Charging System

Precautions

Safety precautions for working with the charging system and battery.

Trouble Shooting

Diagnostic guide for problems related to the charging system and battery.

Charging System Circuit

Diagram of the charging system's electrical circuit.

In-Vehicle Inspection

Procedures for inspecting battery and charging system components in the vehicle.

Battery Installation

Step-by-step instructions for correctly installing the vehicle battery.

Alternator Components

Identification and breakdown of the alternator's various components.

Removal of Alternator

Instructions for removing the alternator from the engine.

Inspection of Alternator

Methods for inspecting the alternator's rotor, stator, slip rings, brushes, and holder.

Assembly of Alternator

Detailed steps for assembling the alternator after inspection or repair.

SSTs (Special Service Tools)

SSTs (Special Service Tools)

List and illustration of Special Service Tools (SSTs) used for vehicle maintenance and repair.

List of Equipment and Other Tools Required

Compilation of general tools, measuring equipment, and consumables needed for servicing.

Engine Specifications

Engine Specifications

Table detailing key engine specifications for HD-C and HD-E engine types.

Service Specifications

Specifications for various service tasks like belt deflection, oil capacity, and valve clearances.

Engine Mechanics

Specifications related to engine mechanical components, including timing belt and cylinder dimensions.

Fuel System Specifications

Specifications for carburetor and fuel pump components.

Lubrication System

Specifications for the oil pump and its operating parameters.

Cooling System

Specifications for radiator cap, thermostat, and valve operation.

Ignition System

Specifications for ignition timing, distributor air gap, and ignition coil resistance.

Starting System

Specifications for starter motor ratings, brush length, and commutator dimensions.

Charging System

Specifications for battery specific gravity, alternator output, and IC regulator voltage.

EFI System

Specifications for EFI system components like fuel pressure, injectors, and sensors.

Voltages at ECU Wiring Connectors

Table of standard voltages and conditions for ECU wiring connector checks.

Tightening Torque

Tightening Torques for Main Components

Guidelines for identifying bolt strength divisions and their corresponding torque values.

Method to Identify Strength Division of Bolts

Visual and coded methods to determine the strength division of bolts based on their markings.

Identification by Part Numbers

Illustrates how to identify bolt strength using part numbers, nominal length, and diameter.

Tightening Torque Table for General Standard Bolts

A comprehensive table listing tightening torques for various standard bolts by category and size.

Engine

Table of specific tightening torques for engine components during assembly and repair.

Wiring Diagram

System Index

An index listing systems and their corresponding locations within the wiring diagrams.

Wiring Diagram

Comprehensive wiring diagrams illustrating the electrical layout of the vehicle's systems.

Summary

Foreword

Foreword

Introduction to the workshop manual, explaining its structure and content.

General Information

How to Use This Manual

Guidance on effectively utilizing the workshop manual for maintenance and servicing procedures.

Identification Information

Details on vehicle and engine identification numbers and their meanings.

General Service Instructions

Provides essential guidelines and precautions for performing general service operations on the vehicle.

Handling Instructions on Catalytic Converter-Equipped Vehicles

Safety precautions and specific handling instructions for vehicles equipped with catalytic converters.

Jacking Points & Supporting Points of Safety Stands

Information on correct jacking points and safe supporting procedures for the vehicle.

Abbreviation Codes

List of abbreviations used throughout the workshop manual for clarity and consistency.

Maintenance

Maintenance Schedule

Recommended maintenance intervals and tasks for the vehicle's components.

Maintenance Operations

Detailed procedures for various maintenance tasks and operations.

Cold Engine Operations

Specific maintenance and checks to be performed on a cold engine.

Hot Engine Operations

Procedures and checks relevant to maintenance operations when the engine is hot.

Engine Mechanics

Trouble Shooting

Guides to diagnose and resolve common engine mechanical problems and their causes.

Engine Tune-Up

Procedures for performing engine tune-up to optimize performance and efficiency.

Timing Belt

Detailed information on the timing belt system, including removal, installation, and inspection.

Cylinder Head

Procedures for the removal, inspection, and installation of the cylinder head assembly.

Cylinder Block

Information on cylinder block components, disassembly, inspection, and assembly processes.

Engine Removal

Step-by-step instructions for safely removing the engine from the vehicle.

Emission Control Systems

Purpose of System

Explanation of the objectives and functions of various emission control systems.

Positive Crankcase Ventilation (PCV)

Details on the PCV system, its operation, and inspection procedures.

Spark Delay System

Information regarding the spark delay system and its role in emission control.

Choke Breaker System

Explanation and inspection of the choke breaker system.

Throttle Positioner (TP) System

Description of the throttle positioner system and its function in emission control.

Fuel Evaporative Emission Control System

Overview of the EVAP system, its components, and operation for emission control.

Three-Way Catalyst (TWC) System

Information on the TWC system and its function in reducing exhaust emissions.

EFI System

System Circuit

Diagram illustrating the electrical circuit of the Electronic Fuel Injection system.

Schematic Diagram

A schematic representation of the EFI system components and their interconnections.

Precautions

Important safety and handling precautions related to the EFI system.

Trouble Shooting

Guides for diagnosing and resolving issues within the EFI system.

Diagnosis System

Procedures for using the vehicle's diagnosis system to identify EFI malfunctions.

Electronic Control System

Information on the location and function of electronic control system parts.

Fuel System

Precautions

Safety precautions and warnings for working on the vehicle's fuel system.

Trouble Shooting

Troubleshooting guide for common problems encountered in the fuel system.

In-Vehicle Inspection

Procedures for inspecting fuel system components while installed in the vehicle.

Carburetor

Details on the carburetor, including its schematic, components, and disassembly.

Fuel Pump

Information on the fuel pump, including its removal, installation, and inspection.

Fuel Filter

Procedure for replacing the fuel filter element to ensure proper fuel delivery.

Cooling System

Trouble Shooting

Guides to diagnose and resolve issues related to the vehicle's cooling system.

Precautions

Safety precautions for working with the cooling system, especially with hot coolant.

Check & Change of Engine Coolant

Instructions for checking coolant level and quality, and procedures for coolant change.

Water Pump

Information on the water pump, including its removal, inspection, and installation.

Thermostat

Details on thermostat removal, inspection, and installation for proper engine temperature regulation.

Radiator

Procedures for cleaning, inspecting, removing, and installing the radiator.

Lubrication System

Trouble Shooting

Guidance for diagnosing and resolving problems related to the lubrication system.

Oil Pressure Check

Procedure for checking the engine oil pressure to ensure proper lubrication.

Engine Oil Change & Oil Filter Replacement

Instructions for changing engine oil and replacing the oil filter for optimal lubrication.

Oil Cooler

Information on the oil cooler, including its removal, inspection, and installation.

Ignition System

Precautions

Safety precautions to be observed when working on the ignition system.

Trouble Shooting

Diagnostic procedures for common ignition system malfunctions.

Ignition System Circuit

Diagram of the ignition system's electrical circuit for reference.

In-Vehicle Inspection

Steps for inspecting ignition system components while they are installed in the vehicle.

Inspection of Resistive Cords

Procedure for checking the resistance of ignition system resistive cords.

Inspection of Spark Plug

Guidelines for inspecting spark plugs, including gap and resistance checks.

Inspection of Ignition Coil

Methods for inspecting the primary and secondary coil resistance and insulation.

Distributor Components

Identification and inspection of individual components within the distributor assembly.

Starting System

Trouble Shooting

Diagnostic steps for common problems encountered with the starting system.

Starting System Circuit

Wiring diagram illustrating the electrical connections of the starting system.

Starter Components

Exploded view and identification of components for the starter motor.

Removal of Starter Motor

Step-by-step instructions for removing the starter motor from the vehicle.

Disassembly of Conventional Starter Motor

Procedures for disassembling a conventional type starter motor.

Inspection of Conventional Starter

Methods for inspecting components of a conventional starter motor for wear or damage.

Disassembly of Reduction Type Starter Motor

Procedures for disassembling a reduction type starter motor.

Inspection of Reduction Type Starter Motor

Inspection steps for components of a reduction type starter motor.

Assembly of Reduction Type Starter Motor

Instructions for assembling the reduction type starter motor.

Performance Test of Conventional Starter Motor

Tests to evaluate the performance of the conventional starter motor.

Installation of Reduction Type Starter Motor

Steps for installing the reduction type starter motor onto the engine.

Charging System

Precautions

Safety precautions for working with the charging system and battery.

Trouble Shooting

Diagnostic guide for problems related to the charging system and battery.

Charging System Circuit

Diagram of the charging system's electrical circuit.

In-Vehicle Inspection

Procedures for inspecting battery and charging system components in the vehicle.

Battery Installation

Step-by-step instructions for correctly installing the vehicle battery.

Alternator Components

Identification and breakdown of the alternator's various components.

Removal of Alternator

Instructions for removing the alternator from the engine.

Inspection of Alternator

Methods for inspecting the alternator's rotor, stator, slip rings, brushes, and holder.

Assembly of Alternator

Detailed steps for assembling the alternator after inspection or repair.

SSTs (Special Service Tools)

SSTs (Special Service Tools)

List and illustration of Special Service Tools (SSTs) used for vehicle maintenance and repair.

List of Equipment and Other Tools Required

Compilation of general tools, measuring equipment, and consumables needed for servicing.

Engine Specifications

Engine Specifications

Table detailing key engine specifications for HD-C and HD-E engine types.

Service Specifications

Specifications for various service tasks like belt deflection, oil capacity, and valve clearances.

Engine Mechanics

Specifications related to engine mechanical components, including timing belt and cylinder dimensions.

Fuel System Specifications

Specifications for carburetor and fuel pump components.

Lubrication System

Specifications for the oil pump and its operating parameters.

Cooling System

Specifications for radiator cap, thermostat, and valve operation.

Ignition System

Specifications for ignition timing, distributor air gap, and ignition coil resistance.

Starting System

Specifications for starter motor ratings, brush length, and commutator dimensions.

Charging System

Specifications for battery specific gravity, alternator output, and IC regulator voltage.

EFI System

Specifications for EFI system components like fuel pressure, injectors, and sensors.

Voltages at ECU Wiring Connectors

Table of standard voltages and conditions for ECU wiring connector checks.

Tightening Torque

Tightening Torques for Main Components

Guidelines for identifying bolt strength divisions and their corresponding torque values.

Method to Identify Strength Division of Bolts

Visual and coded methods to determine the strength division of bolts based on their markings.

Identification by Part Numbers

Illustrates how to identify bolt strength using part numbers, nominal length, and diameter.

Tightening Torque Table for General Standard Bolts

A comprehensive table listing tightening torques for various standard bolts by category and size.

Engine

Table of specific tightening torques for engine components during assembly and repair.

Wiring Diagram

System Index

An index listing systems and their corresponding locations within the wiring diagrams.

Wiring Diagram

Comprehensive wiring diagrams illustrating the electrical layout of the vehicle's systems.

Daihatsu F300 Specifications

General IconGeneral
BrandDaihatsu
ModelF300
CategoryAutomobile
LanguageEnglish

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