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Daikin DM97MC User Manual

Daikin DM97MC
68 pages
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Modulating Gas Furnaces, up to 98% AFUE
34.5" Chassis DM97MC, DC97MC
& Accessories
RSD6612009r5
September 2016
This manual is to be used by qualified, professionally trained HVAC technicians only. Daikin does not
assume any responsibility for property damage or personal injury due to improper service
procedures or services performed by an unqualified person.
Copyright © 2014-2016
Service Instructions

Other manuals for Daikin DM97MC

Questions and Answers:

Daikin DM97MC Specifications

General IconGeneral
TypeGas Furnace
Efficiency RatingHigh Efficiency
Blower TypeVariable Speed
StagesModulating
AFUE Rating97%
Blower Motor TypeECM
Fuel TypeNatural Gas
Sound LevelQuiet

Summary

IMPORTANT INFORMATION

IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS

Key safety warnings and guidance for users and technicians.

PRODUCT IDENTIFICATION

MODEL NUMBER CODING

Explanation of how model numbers are structured and what each part signifies.

FURNACE MODELS AND SPECIFICATIONS

Details key specifications for DM97MC and DC97MC furnace models.

AVAILABLE ACCESSORIES

Lists various optional accessories for the furnaces.

ACCESSORIES

COMPATIBLE ACCESSORIES LIST

Lists furnace models and their compatible accessories in a table.

ACCESSORY DESCRIPTIONS AND APPLICATIONS

Describes specific accessories like vent kits, filter racks, and their uses.

SPECIFIC ACCESSORY TYPES

Details various accessory kits like vent, LP conversion, and dual fuel.

LIGHTING INSTRUCTIONS

FOR YOUR SAFETY

Essential safety precautions before operating the appliance.

OPERATING INSTRUCTIONS

Step-by-step guide for starting and operating the furnace safely.

PRODUCT DESIGN

GENERAL WARNINGS AND HAZARDS

Important warnings regarding installation, operation, and potential hazards.

FURNACE COMPONENTS AND FEATURES

Details the internal parts and their functions, like heat exchanger, burners, and motors.

INSTALLATION REQUIREMENTS AND CLEARANCES

Specifies installation rules, clearances, and site preparation needed for safe operation.

VENTING AND DUCT CONNECTIONS

Covers requirements for exhaust venting, combustion air, and ductwork installation.

ELECTRICAL CONNECTIONS AND DRAINAGE

Details furnace wiring, power supply, and condensate drainage system setup.

OPERATION

115 VOLT LINE CONNECTIONS AND GROUNDING

Instructions for making main power connections and ensuring proper unit grounding.

THERMOSTAT WIRING AND CONFIGURATION

Guide to connecting various thermostats and configuring system settings via DIP switches.

FURNACE OPERATING MODES AND MODULATION

Explains how the furnace operates, including firing rates and thermostat interactions.

COOLING OPERATION AND BLOWER SPEED SELECTION

Details how to set up and operate the furnace for cooling and adjust blower speeds.

DIP SWITCH FUNCTIONS AND SYSTEM SETTINGS

Explains the purpose and settings of the various DIP switches for system configuration.

COMFORTNET SYSTEM OPERATION AND WIRING

Outlines the ComfortNet system architecture and wiring requirements for integrated operation.

PRESSURE SWITCH CALIBRATION ROUTINE

Procedure for calibrating pressure switches, crucial for furnace operation.

OPERATIONAL CHECKS

BURNER FLAME AND COMBUSTION QUALITY

How to inspect burner flames and assess combustion quality for optimal performance.

VENTING AND CONDENSATE DRAINAGE

Checks related to proper venting and ensuring the condensate drain system functions correctly.

MEMORY CHIPS AND SAFETY CIRCUITS

Information on memory chips and description of critical safety circuits like limits and switches.

MAINTENANCE

TROUBLESHOOTING AND LOCKOUT RESET

Guidance on identifying and resolving common furnace faults and resetting lockouts.

FILTER MAINTENANCE AND REPLACEMENT

Importance of clean filters and procedures for their maintenance or replacement.

BURNER AND BLOWER INSPECTION

Procedures for inspecting burners, induced draft, and circulator blowers for proper function.

DRAIN SYSTEM AND FLAME SENSOR CHECKS

Checks for condensate system integrity and cleaning the flame sensor.

SERVICING

S-1 CHECKING VOLTAGE

Procedures for testing electrical voltage and checking wiring integrity.

S-2 CHECKING WIRING

Visual inspection and continuity testing of internal wiring.

S-3A THERMOSTAT AND WIRING

How to test thermostats, their wiring, and anticipator functions.

S-3B HEATING ANTICIPATOR/ CYCLE RATE

Checks related to thermostat anticipators and cycle rate adjustments.

S-4 CHECKING TRANSFORMER AND CONTROL CIRCUIT

Testing primary/auxiliary limits, transformer, and control circuits for proper operation.

S-300 CHECKING PRIMARY LIMIT CONTROL

Testing the primary limit control for normal operation.

S-301 CHECKING AUXILIARY LIMIT CONTROL

Testing the auxiliary limit control for proper function.

S-302 CHECKING FLAME ROLLOUT CONTROL

Testing the manual reset flame rollout control.

S-303 INDUCED DRAFT BLOWER MOTOR

Procedures for checking the induced draft blower motor operation and windings.

S-304 MODULATING GAS VALVE

Checking and adjusting the modulating gas valve for correct operation.

CHECK / ADJUSTMENT

Specific adjustment procedures for the modulating gas valve.

S-304A CHECKING INDUCTOR COIL

Checking the inductor coil's function and voltage.

S-305 CHECKING MAIN BURNERS

Inspection of main burners for proper ignition, combustion, and alignment.

S-306 CHECKING ORIFICES

Checking the furnace's fixed gas orifices for obstructions or damage.

S-307 CHECKING GAS PRESSURE

Measuring and verifying inlet and manifold gas supply pressures.

S-308 CHECKING HOT SURFACE IGNITOR

Testing the hot surface igniter for resistance and proper warm-up time.

S-309 CHECKING FOR FLASHBACK

Diagnosing and troubleshooting flashback issues related to burners and gas pressure.

S-310 CHECKING PRESSURE CONTROL

Testing the pressure control safety device for proper operation.

S-311 HIGH ALTITUDE APPLICATION

Information regarding furnace approval and requirements for high altitude installations.

S-312 CHECKING FOR DELAYED IGNITION

Troubleshooting delayed ignition issues that can cause explosions or rollout.

S-313 CHECKING INTEGRATED IGNITION CONTROL BOARDS

Procedures for checking and replacing the integrated ignition control board.

S-314 CHECKING FLAME SENSOR

Testing and cleaning the flame sensor for accurate flame detection.

Troubleshooting

SYMPTOMS AND DIAGNOSTIC LED CODES (NON-COMMUNICATING)

Guides users through diagnosing issues based on LED codes and symptoms for non-communicating systems.

SYMPTOMS AND DIAGNOSTIC LED CODES (COMMUNICATING)

Guides users through diagnosing issues based on LED codes and symptoms for communicating systems.

COMMUNICATOR THERMOSTAT MESSAGES AND FAULT CODES

Explains error messages and codes displayed by ComfortNet thermostats.

CIRCULATOR BLOWER MOTOR FAULTS

Troubleshooting specific faults related to the circulator blower motor.

Status Codes

Wiring Diagram

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