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Daikin RoofPak RPS Series User Manual

Daikin RoofPak RPS Series
130 pages
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Installation and Maintenance Manual IM 926-3
Group: Applied Air Systems
Part Number: IM 926
Date: October 2018
RoofPak
®
Roof Mounted
Singlezone Heating and Cooling Units
RPS/RDT/RFS/RCS
Models 015C–105C
with MicroTech
®
III Unit Controllers

Table of Contents

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Daikin RoofPak RPS Series Specifications

General IconGeneral
EERUp to 11.0
RefrigerantR-410A
Voltage208-230/460/575V
Phase3
DimensionsVaries by model
ControlMicroTech III
WeightVaries by model, contact manufacturer

Summary

Introduction

Unit Nameplate

Identifies unit model, serial number, electrical characteristics, and refrigerant charge.

Hazard Identification Information

Details DANGER, WARNING, and CAUTION statements for safe operation and maintenance.

Condenser Fan Arrangement

Shows condenser fan numbering conventions and locations for various unit sizes.

Refrigeration Piping

Presents unit refrigeration piping diagrams for various available configurations.

Control Locations

Illustrates locations of various control components mounted throughout the units.

Control Panel

Shows unit control panels and their typical locations and configurations.

Controls, Settings, and Functions

Lists unit control devices, their functions, reset types, locations, and part numbers.

FanTrol™

Explains FanTrol system for head pressure control by modulating condenser fan speed.

Mechanical Installation

Unit Clearances

Provides minimum clearance recommendations for service and ventilation around the unit.

Receiving Inspection

Details procedures for inspecting equipment upon receipt for damage and completeness.

Roof Curb Assembly and Installation

Provides instructions for assembling and installing roof curbs for proper unit mounting.

IBC Seismic Compliant Units

Outlines installation requirements for IBC seismic compliant rooftop units.

Post and Rail Arrangement

Describes the procedure for mounting units using a post and rail system.

Rigging and Handling

Provides guidelines and warnings for safe rigging and handling of the unit.

Lifting Points

Details calculations and procedures for determining four or six point lift requirements.

Reassembly of Split Units

Explains the process for reassembling units that were factory split for shipping.

Charging the System

Details the procedure for charging the unit with refrigerant, including specific steps for R-407C.

Condensate Drain Connection

Explains how to properly connect the unit's condensate drain line.

Damper Assemblies

Describes the operation and adjustment of factory-installed damper assemblies.

Intake Hood Damper

Details the operation and adjustment of intake hood dampers for airflow control.

Ductwork

Provides guidance on installing ductwork, including flexible connections and outdoor exposure.

Installing Duct Static Pressure Sensor Taps

Details field installation of duct static pressure taps for VAV unit sensors.

Installing Building Static Pressure Sensor Taps

Outlines procedures for installing static pressure sensor taps for building pressurization control.

Electrical Installation

Field Power Wiring

Covers procedures and safety precautions for field power wiring connections.

Field Control Wiring

Details low voltage field wiring connections for unit control systems.

Preparing Unit for Operation

Spring Isolated Fans

Explains how to release spring mounts for supply and return fans before operation.

Adjusting Spring Mounts

Provides instructions for adjusting spring mount compression for fans.

Adjusting Scroll Dampers

Details how to adjust scroll dampers in the supply fan housing for air volume control.

Adjusting Supply Fan Thrust Restraints

Explains how to adjust thrust restraints on spring-mounted fans for proper operation.

Sequences of Operation

Power-up

Describes the sequence of events when primary power is connected to the unit.

Fan Operation

Details the unit's fan operation sequence, including startup states and VFD modulation.

Economizer Operation

Explains how the economizer functions based on outdoor air conditions and enthalpy.

Mechanical Cooling Operation

Describes the staging sequence for compressors during mechanical cooling.

Heating

Outlines heating sequences, including gas furnace, electric heat, steam, and hot water.

MicroTech III Controller Operation

Using the Keypad/Display

Explains the functionality of the keypad, display, and navigation wheel controls.

Passwords

Details the password entry system and different access levels for unit configuration.

Navigation Mode

Describes how to navigate through menus and pages using the keypad controls.

Edit Mode

Explains how to enter edit mode to change adjustable parameters via the keypad.

Menu Structure

Provides a visual overview of the keypad accessible menu structure for unit configuration.

Wiring Diagrams

Legend

Explains the meaning of symbols and abbreviations used in the wiring diagrams.

Unit Options

Control Actuators

Describes how damper and valve actuators are controlled by the unit controller's analog signals.

Enthalpy Control

Explains the function of the Outside Air Enthalpy Control (OAE) device for economizer operation.

Differential Enthalpy Control (OAE/RAE)

Details the optional differential enthalpy control using both return and outside air sensors.

Ground Fault Protection

Explains the system designed to protect motors from destructive arcing ground faults.

Phase Voltage Monitor

Describes the device that protects against high voltage, phase imbalance, and phase loss.

Hot Gas Bypass

Explains the system for maintaining evaporator pressure by regulating hot gas flow.

Smoke and Fire Protection

Covers Daikin's optional smoke detectors and their integration into building protection systems.

SpeedTrol™

Details the SpeedTrol system for head pressure control by modulating condenser fan motor speed.

Freeze Protection

Explains the optional freezestat system and its response to freezing conditions.

External Time Clock

Describes using an external time clock as an alternative to the controller's internal scheduling.

Field Output Signals

Lists available outputs for field connections to external devices.

VAV Box Signal/Fan Operation Signal

Explains how digital outputs can be used for VAV box control or fan operation signals.

DesignFlow™ Outdoor Air Damper Option

Details the DesignFlow airflow measurement station and its startup procedure.

Check, Test, and Start Procedures

Servicing Control Panel Components

Provides safety warnings and guidelines for servicing control panel components.

Before Start-Up

Lists essential checks to perform before initiating unit startup procedures.

Power Up

Details the steps for safely powering up the unit and verifying initial electrical conditions.

Fan Start-Up

Outlines procedures for starting the fans, including checks for rotation and system status.

Economizer Start-Up

Describes the process for starting up the economizer, including damper and enthalpy checks.

Compressor Startup

Provides procedures and warnings for starting the unit's compressors, especially in low ambient temperatures.

Scroll Compressor Rotational Direction

Explains how to verify the correct rotational direction of scroll compressors.

Expansion Valve Superheat Adjustment

Details the critical procedure for adjusting expansion valve superheat for optimal system performance.

Heating System Start-up

Guides through the start-up process for various heating systems (gas, electric, steam, hot water).

Air Balancing

Explains the importance of air balancing and the procedures involved, including fan adjustments.

Drive Belt Adjustment

Provides general rules and procedures for tensioning and adjusting drive belts.

Sheave Alignment

Details the procedure for mounting and aligning motor and fan sheaves for proper drive operation.

VM and VP Variable Pitch Sheaves

Explains the mounting and adjustment procedures for VM and VP variable pitch sheaves.

LVP Variable Pitch Sheaves

Details the mounting and adjustment procedures for LVP variable pitch sheaves.

MVP Variable Pitch Sheaves

Explains the mounting and adjustment procedures for MVP variable pitch sheaves.

Final Control Settings

Guides on setting control parameters and programming the MicroTech III controller for normal operation.

Maintaining Control Parameter Records

Recommends recording and updating controller setpoints and parameters for future reference.

Maintenance and Service

Planned Maintenance

Outlines routine maintenance tasks to prevent issues and ensure optimal system performance.

Unit Storage

Provides precautions for storing the unit either on the ground or in its final position.

Bearing Lubrication

Details procedures and recommendations for lubricating fan motor bearings.

Bearing Replacement

Provides instructions and warnings for bearing installation and removal.

Vibration Levels

Explains how to monitor vibration levels and identify potential issues.

Setscrews

Describes the use of setscrews and the importance of checking their tightness.

Refrigerant Charge

Explains how to verify and add the correct refrigerant charge to the unit.

Servicing Refrigerant Sensors or Switches

Details the various refrigerant sensors and switches and how to service them.

Control Panel Component

Describes key control panel components like Manual Motor Protectors and Circuit Breakers.

Disconnect Switch

Explains the function and operation of the disconnect switch, including safety interlocks.

Terminal Connectors

Describes the spring clamp terminal connectors and their features.

Phase Voltage Monitor (PVM)

Details the phase voltage monitor's function in protecting against power line disturbances.

Pressure Sensors

Explains the static pressure transducers used for duct and building pressure measurement.

Troubleshooting Pressure Transducers

Provides a systematic approach to troubleshooting suspect pressure sensors.

Service and Warranty Procedure

Replacement Parts

Guides on how to order replacement parts, including necessary information.

Compressor Arrangements

Lists the types of Copeland Scroll compressors used and their arrangements.

Replacing Portions of a Tandem or Trio Compressor

Explains the decision process and procedure for replacing parts of tandem or trio compressors.

In-Warranty Return Material Procedure

Outlines the process for returning materials under warranty for repair or replacement.

Limited Product Warranty (North America)

Exceptions

Lists conditions and situations to which the product warranty does not apply.

Assistance

Provides contact information for obtaining assistance or warranty-related information.

Sole Remedy

States the owner's sole remedy and disclaims implied warranties and consequential damages.

Rooftop Equipment Warranty Registration

I. INITIAL CHECK

Lists initial checks to perform before unit startup, covering shipping damage and basic installations.

II. FAN DATA

Details checks and data recording related to supply and return fan operation.

III. START-UP COMPRESSOR OPERATION

Covers checks related to compressor holding charges, rotation, and operating parameters.

IV. PERFORMANCE DATA

Section for recording performance data such as voltages, amperages, and pressures during operation.

V. ELECTRIC HEAT CHECK, TEST & START

Outlines checks and tests for electric heat components and operation.

VI. GAS BURNER CHECK, TEST, & START

Provides specifications and checks for the gas burner system during startup.

VII. Hot Water Coil

Section for verifying hot water coil pressure tests.

VIII. Heat Recovery

Section for checking heat recovery wheel rotation and VFD operation.

IX. Design Flow Calibration

Details the procedure for verifying power supply and calibration of the DesignFlow station.

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