EasyManua.ls Logo

Dairy Tech Platinum Series - User Manual

Dairy Tech Platinum Series
38 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
[1]
Rev 4/15/14
Dairy Tech, Inc.
Service Manual: DT10G, DT30G &DT60G
Operator Manual
Platinum Series
Pasteurizers
Models: DT10G, DT30G, DT60G
Question and Answer IconNeed help?

Do you have a question about the Dairy Tech Platinum Series and is the answer not in the manual?

Summary

CE Declaration of Conformity

Introduction, Warranty, and Safety

Introduction and Disclaimers

Information about intended use, limitations, and liability for improper installation or use.

Product Warranty

Details the manufacturer's warranty for defects and coverage for replacement parts.

Product Registration

Instructions for registering the product to ensure warranty validity and receive support.

Important Safety Instructions

Crucial safety precautions to prevent injury, electric shock, burns, and death.

Receiving Your Pasteurizer

Guidance on how to carefully unpack and inspect the pasteurizer upon arrival.

Installation and Setup Procedures

Preparing the Machine

Initial cleaning and preparation steps before the first use of the pasteurizer.

Unpacking the DT60 G

Specific instructions for safely unpacking the DT60G model.

Mounting the Control Panel

Steps for attaching the control box to the pasteurizer unit.

Mounting the DT10 G onto the Base

Instructions for assembling the DT10G model onto its designated support base.

Lid Storage

Provides a convenient method for storing the pasteurizer lid during cleaning or filling.

Choosing and Preparing a Location

Criteria for selecting an optimal indoor location for the pasteurizer unit.

Connecting the Hoses for Water-Cooling

Details on connecting the water supply and drain hoses for the cooling system.

Electrical Requirements and Initial Operation

Electrical Requirements

Specifies the necessary power supply and breaker ratings for safe operation.

International Installations

Guidelines for installing units in regions outside the USA, including transformer needs.

External Fuse Board

Information on the location and function of external fuses for troubleshooting.

At First Use of the Machine

Essential steps for initial startup, including charging with water and selecting a profile.

Operation, Maintenance, and Best Practices

Filling and Emptying the Milk Drum

Procedures for safely adding and removing milk or colostrum from the unit.

Energy and Time Saving Tips

Recommendations for efficient operation and maximizing energy savings.

Cleaning the System

Detailed instructions for thorough cleaning of all pasteurizer components.

When Service is Required

Guidance on when and how to contact for service or repairs.

Using the Pasteurizer

Basic steps for preparing and starting a pasteurization cycle.

Running the Cycles

How to select and initiate different pasteurization profiles.

Understanding the Graph

Explanation of the graphical interface for monitoring process variables.

Control Values

Definitions of key parameters displayed on the control unit.

Installation and Use of a Bag Guard

Instructions for installing and using the bag guard for protection.

Quality Control and System Monitoring

Recommendations for ensuring consistent pasteurization quality and system performance.

Time & Temp for Proper Pasteurization

Specifies optimal temperature and time settings for milk and colostrum pasteurization.

Frequently Asked Questions

Answers to common questions regarding milk quality, spoilage, and preservation.

Colostrum Pasteurization and Herd Biosecurity

Impact of colostrum pasteurization on immunoglobulins and herd biosecurity.

Troubleshooting Common Issues

No Power to the Control Panel

Diagnostic steps for when the control panel does not receive power.

Milk Does Not Heat and Heater Is Not Hot

Steps to diagnose why the milk is not heating and the heater is not hot.

Heating Elements

Procedure for replacing heating elements and checking connections.

Milk Not Reaching Temperature but Heater Is Hot

Diagnosing issues when the heater is hot but milk temperature is not achieved.

Water Leaking from Unit Bottom

Identifying the cause of water leaks from the bottom of the pasteurizer unit.

Milk Will Not Cool

Steps to troubleshoot issues preventing the milk from cooling properly.

Data Transfer Failure Message

Troubleshooting steps for messages related to data transfer failures.

Error Messages

Interpreting and resolving various error codes displayed by the control unit.

Milk is Separated or Congealed

Causes and solutions for milk or colostrum separation or congealing.

Stir Motor Is Not Turning

Diagnostic steps for a non-operational stir motor.

Delay Start Does Not Come On Automatically

Resolving problems with the automatic delay start function.

Cycle Starts Automatically When Toggle Is Switched On

Understanding why the cycle starts automatically after power restoration.

Cooling Solenoid Valve Will Not Stop Running

Diagnosing why the cooling solenoid valve remains continuously active.

Controller Configuration and Profile Management

Setup Wizard

Guide to configuring the ProVu control system using the setup wizard.

Adding a New Profile

Steps for manually creating or modifying pasteurization profiles.

Downloading a New Profile via USB

Procedure for loading custom pasteurization profiles from a USB drive.

HOW TO CHANGE FROM FAHRENHEIT TO CELCIUS

Instructions for switching the temperature display unit between F° and C°.

IF TEMPERATURE NEEDS TO BE CALIBRATED

How to adjust temperature settings to correct discrepancies with secondary thermometers.

To change a Profile

Step-by-step guide to editing individual segments within a pasteurization profile.

Controller Access and Accessories

Accessing Controller Function

Steps to access the main menu for temperature and timing settings.

Accessories

Information about available accessories, such as colostrum management kits.

Electrical Schematics

USA Domestic Schematic (200-240 VAC)

Electrical wiring diagram for domestic models operating on 200-240VAC.

England & Japan Schematic (200-240 VAC)

Electrical wiring diagram for UK and Japan models on 200-240VAC.

Europe Schematic (400 VAC, 3 P)

Electrical wiring diagram for European models on 400VAC, 3-phase power.

Replacement Parts

10 G Replacement Parts

List of specific replacement components for the DT10G model.

30 G Replacement Parts

List of specific replacement components for the DT30G model.

60 G Replacement Parts

List of specific replacement components for the DT60G model.

Dairy Tech Platinum Series Specifications

General IconGeneral
BrandDairy Tech
ModelPlatinum Series
CategoryFarm Equipment
LanguageEnglish

Related product manuals