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Danfuss VLT 5000 Series User Manual

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VLT
®
5000/6000 Series
Contents
Introduction to VLT 5300-5500 / VLT 6350-6550
............................... 2
General warning ...................................................................................................... 2
Introduction .............................................................................................................. 3
Transportation and unpacking ................................................................................. 4
Key diagram forVLT 5300-5500 380-500 V and VLT 6350-6550 380-460 V .......... 6
Technical data .......................................................................................................... 7
Mechanical installation ................................................................................ 11
Mechanical dimensions ......................................................................................... 11
Pre-installation ....................................................................................................... 12
Installation site ....................................................................................................... 12
Cable site ............................................................................................................... 13
Derating for high altitude ....................................................................................... 13
Derating for ambient temperature .......................................................................... 13
Electrical installation
.................................................................................... 14
Electrical installation .............................................................................................. 14
Pre-fuses ................................................................................................................ 14
Earthing ................................................................................................................. 14
RFI switch .............................................................................................................. 14
Electrical installation, power cables ....................................................................... 15
Electrical installation, enclosure ............................................................................ 16
Terminal adapter kit ............................................................................................... 17
Tightening-up torques ............................................................................................ 17
Installation of 24 Volt external DCsupply .............................................................. 17
Installation of brake resistortemperature switch .................................................... 17
Cable cross-sectionand length .............................................................................. 18
Mains connection ................................................................................................... 19
Motor connection ................................................................................................... 20
Brake connection ................................................................................................... 21
Load sharing connection ....................................................................................... 21
Motor and DC coils connections on IP 00 ............................................................ 22
Control cable routing ............................................................................................. 23
Connection example .............................................................................................. 24
Electrical installation procedures ........................................................................... 25
Electrical installation, control leads ....................................................................... 26
Programming the VLT 5000 ................................................................................... 26
Programming the VLT 6000 HVAC ........................................................................ 26
Motor start ............................................................................................................. 26
MG.56.A1.02 - VLT is a registered Danfoss trade mark
1
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Danfuss VLT 5000 Series Specifications

General IconGeneral
BrandDanfuss
ModelVLT 5000 Series
CategoryMedia Converter
LanguageEnglish

Summary

General Warning

Warning Against Unintended Start

Safety precautions regarding unexpected motor starts.

Electrical Safety Warning

Critical safety information about electrical hazards.

Introduction

Manual Objectives

Purpose and scope of the instruction manual.

Target Audience

Identifies the intended readers of the manual.

Manual Organization

Outlines the structure and flow of the manual's content.

Transportation and Unpacking

Crate Dimensions and Weight

Details on physical size and mass for handling.

Lifting Procedures

Guidelines for safely moving and handling the unit.

Key Diagram

VLT 5300-5500 / 6350-6550 Circuit Overview

Schematic representation of the VLT drive's electrical components.

Technical Data: Mains Supply (380-500V)

VLT 5300-5500 Specifications

Electrical and performance data for VLT 5300-5500 models.

Technical Data: Cable and Performance (380-500V)

Cable Cross-Section Data

Recommended cable sizes for power and control connections.

Input Current and Efficiency

Electrical input requirements and operational efficiency ratings.

Technical Data: Mains Supply (380-460V)

VLT 6350-6550 Specifications

Electrical and performance data for VLT 6350-6550 models.

Technical Data: Cable and Performance (380-460V)

Cable Cross-Section Data

Recommended cable sizes for power and control connections.

Input Current and Efficiency

Electrical input requirements and operational efficiency ratings.

Mechanical Installation

Mechanical Dimensions

Physical dimensions and mounting hole details for the unit.

Pre-installation and Site Selection

Pre-installation Planning

Key considerations before beginning the mechanical installation.

Installation Site Requirements

Guidelines for selecting an appropriate installation location.

Cable Site and Derating

Cable Site Setup

Guidance on mechanical setup for cable connections.

Derating Guidelines

Procedures for adjusting output based on altitude and temperature.

Electrical Installation: Core Components

Pre-fuse Installation

Requirements and procedures for installing pre-fuses.

Earthing and EMC

Best practices for grounding and electromagnetic compatibility.

RFI Switch Configuration

Instructions for setting the Radio Frequency Interference switch.

Electrical Installation: Power Cables

Power Cable Connections

Detailed diagrams for connecting main power cables to the unit.

Electrical Installation: Enclosure Wiring

Enclosure Wiring Details

Internal wiring diagrams for the unit's enclosure.

Electrical Installation: Terminals and Torque

Terminal Adapter Kit Usage

Information on installing and using the terminal adapter kit.

Tightening Torque Specifications

Recommended torque values for terminal connections.

Brake Resistor Temperature Switch

Installation details for the brake resistor temperature monitoring.

Electrical Installation: Cable Sizing

Cable Cross-Section and Length Limits

Guidelines for selecting appropriate motor and mains cable sizes and lengths.

Electrical Installation: Mains Connection

Mains Connection Procedure

Step-by-step guide for connecting the mains power supply.

Electrical Installation: Motor Connection

Motor Connection Procedure

Step-by-step guide for connecting the motor to the VLT.

Electrical Installation: Ancillary Connections

Brake Connection

Procedures for connecting brake resistors to the VLT.

Load Sharing Connection

Guidelines for connecting multiple VLTs for load sharing.

Electrical Installation: IP 00 Connections

Motor and DC Coils Connections on IP 00

Specific connection details for IP 00 enclosure types.

Electrical Installation: Control Cable Routing

Control Cable Routing Diagram

Visual guide on how to route control cables within the VLT.

Electrical Installation: Connection Example

Typical Installation Diagram

Illustrative example of a complete VLT installation wiring.

Electrical Installation Procedures

Mechanical Installation Checks

Pre-installation checks related to the mechanical setup.

Pre-electrical Preparation

Steps to take before starting electrical connections.

Load Sharing Wiring Steps

Procedural steps for load sharing connections.

Mains Wiring Steps

Procedural steps for connecting mains power.

Brake Resistor Wiring

Procedural steps for connecting brake resistors.

Motor Wiring Steps

Procedural steps for connecting the motor.

Protective Cover Reinstallation

Final step of reattaching the protective cover.

Power-Up Checklist

Essential checks before applying power to the VLT.

Programming the VLT 6000 HVAC

Quick Menu Navigation

How to navigate the VLT 6000 HVAC control panel menu.

Setting Motor Parameters

Configuration of motor-specific settings for VLT 6000 HVAC.

Frequency Interval and Ramp Times

Adjusting operational frequency range and acceleration/deceleration.

Programming the VLT 5000

Quick Menu Navigation

How to navigate the VLT 5000 control panel menu.

Setting Motor Parameters

Configuration of motor-specific settings for VLT 5000.

Frequency Interval and Ramp Times

Adjusting operational frequency range and acceleration/deceleration.

Relay Function Settings

Configuration options for the VLT's relay outputs.

Motor Start and Adaptation

Starting the Motor

Procedures for initiating motor operation.

Automatic Motor Adaptation (AMA)

Setup and use of the Automatic Motor Adaptation feature.