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Dannmar Equipment Max Jax User Manual

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Installation and Operation
6,000 P
6,000 P
ound Capacity
ound Capacity
P
P
ortable Two-Post Lift
ortable Two-Post Lift
Safety
Your new lift was designed and built with safety in mind; however, your overall safety
can be increased by proper training and thoughtful operation. DO NOT operate or repair
this machine without reading and understanding this manual and the important safety
instructions shown inside.
As the owner/operator of this equipment, it is your responsibility to forward this
manual to all operators of this equipment and to be sure that they fully understand and
comprehend it contents inside. Failure to operate this equipment as directed may result
in injury or death.
Shipping Damage Claims
When this equipment is shipped, title passes to the purchaser upon receipt from the
carrier. Consequently, claims for the material damaged in shipment must be made by the
purchaser against the transportation company at the time shipment is received.
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Dannmar Equipment Max Jax Specifications

General IconGeneral
BrandDannmar Equipment
ModelMax Jax
CategoryLifting Systems
LanguageEnglish

Summary

Safety Information

Shipping Damage Claims Procedure

24-Month Limited Warranty Details

Warranty Duration

Details the warranty period for lift structure and components.

Warrantor Identification

Identifies Dannmar Inc. as the warrantor.

Purchaser Identification

Specifies the original purchaser as the warranty recipient.

Covered Products

States coverage for any Dannmar MaxJax lift system.

Covered Warranty Items

Manufacturer defects due to material and workmanship.

Excluded Warranty Items

Lists exclusions like incidental loss, abuse, normal wear, etc.

Warrantor Responsibilities

Outlines warrantor's duty to repair or replace defective parts.

Purchaser Responsibilities

Details purchaser's duties like providing proof and shipping.

Repair/Replacement Process

Explains scheduling and service based on workflow and parts availability.

Important Notices and Hazard Definitions

Important Notice on Installation

Emphasizes reading the manual and trained installation.

Definitions of Hazard Levels

Explains hazard symbols like DANGER, WARNING, CAUTION.

Owner's Responsibilities for Safe Operation

Follow All Instructions

Adhere to all provided instructions for safe use.

Compliance with Codes

Comply with all local, state, and federal regulations.

Verify Initial Function

Verify lift operates correctly before use.

Keep Safety Instructions Available

Keep safety instructions available for all operators.

Operator Training and Supervision

Ensure operators are properly trained and supervised.

Safe Operating Conditions

Operate only with all parts in place and functioning safely.

Regular Inspection and Maintenance

Conduct regular inspections and perform required maintenance.

Use Authorized Replacement Parts

Use only authorized or approved parts for service.

Maintain Manual and Decals

Maintain manual and decals on unit for visibility.

Before You Begin: Receiving and Inspection

Shipment Receiving Instructions

Instructions for inspecting shipments for damage upon receipt.

Reporting Hidden Damage

Procedure for reporting hidden damage to the carrier promptly.

Timely Claim Filing

Emphasizes timely claim filing with the carrier.

Installer/Operator Agreement and Responsibilities

Site and Concrete Condition Agreement

Agreement on inspecting site and concrete for integrity.

Level Floor Requirement Acknowledgement

Acknowledges the need for a level floor for installation.

Responsibility for Floor Slope

Owner's responsibility for questionable floor slope.

Fastener and Anchoring Standards

Agreement on fastener standards and regional codes.

Concrete Floor Condition Responsibility

Assumes responsibility for floor condition.

Indoor Installation Confirmation

Confirms lift is for indoor use only.

Protective Equipment for Installers/Operators

Importance of Personal Protective Equipment

PPE enhances safety during installation and operation.

Work Clothing and Footwear Recommendations

Recommends durable clothing and steel-toe shoes.

Essential Eye Protection

Essential eye protection like safety glasses or face shields.

Support and Hearing Protection

Suggests back belts for support and hearing protection if needed.

Introduction and General Safety Instructions

Introduction to Lift Installation

Initial steps for unpacking and preparation.

Critical Safety Instructions

Critical safety rules to read and understand before operation.

Detailed Safety Precautions

Detailed safety rules covering hazards, operation, and maintenance.

Tools Required for Installation

Drilling Tools

Tools for drilling concrete anchors.

Wrench and Socket Sets

Various wrench and socket sets for assembly.

Leveling and Measuring Tools

Tools for ensuring accurate placement and leveling.

Step 1: Selecting the Installation Site

Lift Location Criteria

Criteria for choosing the installation site.

Clearance for Overhead Obstructions

Ensuring the area is clear of overhead hazards.

Inspection for Defective Floor

Inspecting concrete for cracks and defects.

Recommended Operating Temperature

Specifies the recommended operating temperature range.

Indoor Installation Requirement

Reiterates that the lift is for indoor use only.

Step 2: Floor Requirements for Installation

Solid Level Concrete Floor Mandate

Mandates installation on a solid, level concrete floor.

Minimum Concrete Specifications

Details required concrete thickness and PSI rating.

Parts Inventory Checklist

Main Shipment Parts

Lists major components included in the shipment.

Parts Bag Contents

Details small hardware and fittings found in bags.

Parts Box Contents

Lists components typically found in the main parts box.

Optional Motorcycle Adapter Kit Parts

Lists parts for the optional motorcycle adapter.

Step 3: Mounting the Hydraulic Power Unit

Attach Power Unit and Dampener Pad to Cart

Securing the power unit and pad to the cart.

Attach Hydraulic Flow Divider

Connecting the flow divider to the power unit cart.

Install Fittings onto Flow Divider

Installing pipe fittings onto the flow divider.

Thread Male Quick Disconnect Fittings

Connecting quick disconnect fittings with Teflon tape.

Install O-Ring Fitting on Power Unit

Installing the 90-degree O-ring fitting on the power unit.

Attach Short Power Unit Hydraulic Hose

Connecting the hydraulic hose to the power unit.

Step 4: Installing the Hydraulic Cylinders

Install Cylinder Fittings

Attaching fittings to the hydraulic cylinders.

Position Columns and Carriages

Positioning columns and carriages for cylinder installation.

Install Cylinders Through Carriage Plates

Guiding cylinders through carriage plates.

Position Cylinder Fittings in Column

Placing cylinder fittings through column access holes.

Install Column Tie Bars

Securing columns with tie bars.

Step 5: Site Layout and Post Positioning

Determine Lift Width and Location

Selecting lift position based on vehicles and shop space.

Layout Grid with Chalk Line

Using chalk lines to mark post locations accurately.

Outline Columns Using Templates

Marking column outlines using base plates as templates.

Verify Dimensions and Squareness

Verifying all measurements and ensuring the layout is square.

Step 6: Installing Power Drop Anchors

Verify Location and Measurements

Verifying alignment before drilling anchor holes.

Drill Pilot Anchor Hole (Location A)

Drilling the initial pilot hole for anchors.

Drill Main Anchor Hole (5-1/2" Deep)

Creating the main hole for the drop anchor.

Clean Drilled Hole

Removing dust and debris after drilling.

Thread Anchor Bolt

Partially inserting the anchor bolt.

Seat Anchor Bolt Assembly

Seating the anchor bolt assembly in the concrete.

Position Column Over Anchor

Aligning the column base plate with the anchor.

Install and Tighten Anchor Bolt

Securing the column to the floor with anchor bolts.

Step 6 Continued: Column Anchoring and Leveling

Drill Additional Pilot Holes

Drilling additional holes for column stability.

Repeat Anchoring Procedure

Repeating the anchoring procedure for remaining holes.

Use Shims for Column Plumbness

Using shims to ensure columns are plumb.

Final Anchor Bolt Tightening

Final tightening of anchor bolts to secure the base plate.

Lift Arm Leveling Instructions

Checking and ensuring lift arms are level before operation.

Step 7: Connecting Hydraulic Lines

Thread Fittings onto Cylinder Ports

Connecting fittings to cylinder rear ports.

Install Female Quick-Disconnect Fittings

Attaching female fittings to hose ends.

Recheck All Fitting Connections

Ensuring all connections are properly tightened.

Position Power Unit Stand

Placing the power unit stand relative to the vehicle.

Connect Cylinder Hose Assemblies

Attaching hoses to the base of each cylinder.

Connect Hoses to Flow Divider

Connecting hoses to the upper fittings on the flow divider.

Step 8: Installing the Lift Arms

Place Lift Arm on Lift Head

Positioning the lift arm onto the lift head.

Install Lift Head Pins

Securing the lift arm with pins.

Step 9: Hydraulic Power Unit Setup

Fill Power Unit Reservoir with Fluid

Adding hydraulic fluid to the reservoir.

Connect Power Unit to Dedicated Circuit

Plugging the lift into a dedicated circuit.

Step 10: Lift Start Up and Final Adjustments

Lubricate Column Slide Surfaces

Lubricating column slide surfaces for smooth operation.

Remove Safety Lock Bars

Taking out safety bars before initial operation.

Test Power Unit and Check for Leaks

Running the power unit and checking for leaks.

Initial Partial Lift Check

Initial partial lift to check function.

Raise Lift to Mid-Height

Raising the lift to a specific height for checks.

Step 10 Continued: Final Adjustments and Checks

Adjust Arm Restraints

Adjusting arm restraints for proper gear meshing.

Post-Installation Checklist

A checklist of critical post-installation items.

Step 11: Bleeding the Hydraulic System

Loosen Bleeder Screws

Releasing trapped air from hydraulic cylinders.

Operate Raise Button to Expel Air

Running the system to expel air.

Repeat Bleeding Procedure

Repeating the bleeding process for thoroughness.

Lower Lift Completely

Ensuring the lift lowers fully and evenly.

Optional Foot Guard Installation

Install Foot Guards on Lift Arms

Attaching foot guards to lift arm assemblies.

Step 12: Lift Operation - Raising and Lowering

Procedure to Raise Lift

Procedure for safely raising the lift with a vehicle.

Procedure to Lower Lift

Procedure for safely lowering the lift.

Weekly Maintenance Checks

Routine checks performed weekly.

Monthly Maintenance Checks

Routine checks performed monthly.

Safe Lift Operation Procedures

Detailed Steps for Raising Lift

Detailed steps for safely raising the vehicle.

Detailed Steps for Lowering Lift

Detailed steps for safely lowering the vehicle.

Required Monthly Maintenance Tasks

Essential monthly checks for lift integrity.

Safe Lift Operation Training and Practices

Key Training Components

Key areas for operator training.

Lift Operation and Safety Considerations

Important considerations for safe lift operation.

General Safe Lift Operation Guidelines

Operator Attention During Movement

Operator must remain attentive during lift movement.

Maintain Safe Distance from Lift

Maintain safe distance during lifting/lowering.

Keep Clear of Lift During Operation

Keep clear of the lift during operation.

Engage Safety Lock Bars

Always engage safety locks before working.

Correct Lift Usage

Operate the lift as intended by the manufacturer.

Stay Alert and Check Parts

Maintain awareness and check for damaged components.

Step 13: Lift Removal Procedure

Depress Lowering Valve to Relieve Pressure

Releasing hydraulic pressure before removal.

Disconnect Power Unit and Hydraulic Hoses

Safely disconnecting electrical and hydraulic connections.

Manage Hydraulic Fluid Spills

Managing hydraulic fluid spills during disassembly.

Remove Lift Arm Assemblies

Detaching the lift arms.

Loosen Anchors and Prepare Columns for Moving

Unfastening anchors and preparing columns for storage.

Step 14: Lift Re-Installation Procedure

Prepare Installation Area

Preparing the site for reassembly.

Clean Anchor Holes

Cleaning anchor holes with compressed air.

Inspect Anchors and Concrete Before Re-installing

Checking anchors and concrete for defects before re-installing.

Align Base Plates and Re-shim

Aligning base plates and re-leveling with shims.

Secure Lift with Anchor Bolts

Securing the lift with anchor bolts.

Follow Reassembly Steps 8-12

Referencing earlier steps for reassembly.

Post Re-Installation Checklist

Final checklist after re-installation.

Step 15: Installing Optional Motorcycle Adapters

Position Lift Arms for Adapter Installation

Positioning arms to prepare for adapter attachment.

Align and Lower Motorcycle Adapters

Placing motorcycle adapters onto the lift arms.

Disconnect Cylinder Hoses for Modification

Disconnecting hoses for adapter installation.

Modify Flow Control Valve for Single Column Use

Modifying the flow control valve for single column use.

Reconnect Single Lift Hose

Connecting one hose for single column operation.

Troubleshooting: Lift Will Not Raise

Potential Causes for Non-Raising Lift

Lists potential reasons why the lift won't raise.

Remedies for Non-Raising Lift

Provides solutions for identified causes.

Troubleshooting: Motor Will Not Run

Potential Causes for Motor Failure

Lists potential reasons for the motor not running.

Remedies for Motor Operation Issues

Provides solutions for motor operation problems.

Troubleshooting: Lift Lowers Slowly

Potential Causes for Slow Lowering

Lists potential reasons for slow or no lowering.

Remedies for Slow Lowering

Provides solutions for lowering issues.

Troubleshooting: Will Not Raise Loaded Lift

Potential Causes for Loaded Lift Failure

Lists potential reasons for failure to lift a loaded vehicle.

Remedies for Loaded Lift Failure

Provides solutions for lifting loaded vehicles.