Datsun 1200 1973 User Manual

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Table of Contents

Quick Reference Index2
Table of Contents4
Maintenance & Tune-Up7
Valve Clearances8
Adjusting Drive Belt Tension8
Engine Oil8
- Checking Engine Oil Level9
- Compression Pressure Test9
Oil Filter9
Coolant9
- Battery10
- Checking the Specific Gravity of Battery-Electrolyte10
- Ignition Timing10
- Test Conclusion10
- Carburetor11
- Checking Ignition Timing11
- Condenser11
- Idle Limiter Cap12
- Fuel Filter13
  - Fuel Strainer13
  - Engine14
Sectional View of a 12 Engine14
Description14
Removal14
- Cleaning and Inspection15
- Oil Pump Removal15
Installation15
Disassembl y15
- Cylinder Head Bolts Removal Sequence16
- Oil Strainer Removal16
- Rocker Shaft Assembly Removal16
- Water Pump Removal16
- Baffle Plate and Net Removal17
- Camshaft Plate Removal17
- Piston and Connecting Rod Assembly Removal17
- Timing Chain Cover Removal17
- Checking Cylinder Head Mating Face18
- Cylinder Head Surface Flatness18
- Inspection and Repair18
- Preparation18
- Valve Assembly18
- Crankshaft24
- Flywheel25
- Precaution25
Assembly25
Assembly32
- Adjusting Regulator33
- Regulator Valve33
- Electrical System34
- Exploded View of Starting Motor35
- Exploded View of Alternator35
- Trouble Shooting36
Removal36
Installation36
- View of Removing Cover38
- Structural View38
Regulator38
Trouble39
- Ignition System41
- Ignition System Circuit Diagram42
- Distributor42
- Checking and Adjustment42
- Structure D411-8043
- Exploded View of Distributor D411-8043
- Remove Spark Plugs44
- Replace if Deviated44
- Measuring Breaker Point Spring Tension44
- Adjusting Point Gap44
- Carbon Fouled45
- Oil Fouled45
- Overheating45
- Cleaning and Regap45
Spark Plugs45
- Fuel System46
- Fuel Filter Description47
Removal47
Installation47
Fuel Pump47
- Pull Rod Removal48
- Static Pressure Test48
- Structure of Fuel Pump48
- Testing48
- Capacity Test49
Description49
Inspection49
Assembly49
Carburetor49
- Idling Adjustment50
- External View of Carburetor50
- Adjusting Float Level51
- Fuel Level Adjustment51
- Fast Idle Adjustment51
- Adjusting Vacuum Break52
- Adjusting Fast Idle52
- Adjusting Choke Unloader53
- Vacuum Break Adjustment53
- Choke Unloader Adjustment53
- Bi-Metal Setting54
- Adjusting Dash Pot54
- Adjusting Interlock (Primary and Secondary Throttle Valves)54
- Remove the Air Cleaner55
- Removing Choke Chamber and Servo Diaphragm55
- Dash Pot Adjustment (Automatic Transmission Car Only)55
- Adjustment of Interlock Opening of Primary and Secondary Throttle Valves55
Removal55
Disassembly55
- Disassembling Accelerator Pump and Bi-Meral Cover56
- Removing Throttle Chamber56
- Removing Throttle Valve56
- Assembly and Installation57
- Jets57
Fuel System57
- Cooling System60
- Water Pump60
- Water Pump and Front Cover60
- Installation61
  - Thermostat Inspection61
  - Thermostat Removal61
  - Radiator Removal62
  - Front Disc Brake Components63
  - Piston Seal Automatic Adjusting Operation63
  - Removing Retaining Pin63
  - Brake Pad64
  - Reinstallation64
  - Replacement64
  - Arrow Mark on Shim65
  - Piston Pushing in Position65
  - Removing Caliper Assembly Installation Bolt65
  - Removing Strut Assembly and Knuckle Arm Installation Bolt65
  - Calipers66
  - Cylinder Body and Piston66
  - Piston66
  - Seals66
  - Installing Boot67
  - Measuring Deflection of Disc67
  - Reassembly67
  - Rotor67
  - Correcting Bias Spring Position68
  - Installation of Yoke Spring68
  - Measuring Starting Torque68
  - Rear Brake Construction69
  - Removing Hand Brake Wire69
  - Hand Brake70
  - Rear Drum Brake70
- Removal70
  - Removing Brake Disc70
  - Return Spring Dimensions70
  - Hand Brake Construction71
  - Measuring Sliding Resistance71
  - Disconnecting Rear Cable from Rear Axle Housing72
  - Hanger Strap Mounted on Rear Axle Housing72
  - Removing Hand Brake Lever72
  - Removing Turn-Buckle72
  - Adjustment73
  - Brake Pedal Height73
  - Front Disc Brake73
  - Rear Brake73
  - Adjusting Turn-Buckle74
- Adjustment74
  - Bleeding Hydraulic System74
  - Connecting Vinyl Hose to Air Bleeder (Rear)74
  - Front Suspension77
  - Front Axle and Suspension Assembly78
  - Recommendations78
  - Cross-Sectional View of Front Axle (Drum Type Brake)79
- Lubncatlon81
  - Steering83
  - Steering Gear Components84
  - Rear Drive & Suspension86
  - Differential87
  - Sectional View of Rear Axle87
  - Rear Suspension88
  - Sectional View of Differential Carrier88
  - Rear Shock Absorber89
  - Removing Shock Absorber Upper Bracket89
  - Removing the Shock Absorber Lower End89
  - Clutch Pedal91
  - Construction of Clutch91
  - Clutch Master Cylinder92
  - Pedal Height Adjustment92
  - Bleeding Clutch System93
  - Transmission94
  - F4W56 Gear Tram95
  - F4W56 Transmission95
  - Four Speed Transmission95
  - R3W56 Gear Tram95
  - R3W56 Transmission96
  - Three Speed Transmission96
  - Automatic Transmission Description98
  - Automatic Transmission99
  - Fluid Recommendation99
  - Identification Number Stamped Position99
  - Automatic Transmission Identification100
  - Model Code100
  - Unit Number100
  - Body Work101
  - Centering the Hood Lock102
  - Hood Lock Mechanism102
  - Removing Hood102
  - Removing Hood Hinge102
  - Adjusting Hood Lock Control Level Operating Force103
  - Checking Free Play of Hood Panel103
  - Removing Hood Lock Control Lever103
  - Section View of Hood Lock103
  - Adjusting Dove-Tail Bolt104
  - Adjusting Hood Tightness104
  - Lubricating Points104
  - Safety Catch Lever Position104
  - Installing Torsion Bar105
  - Trunk Lid and Hinge Construction (Sedan)105
- Adjustment106
- Back Door and Hinge Constructions106
- Removal106
- Trunk Lid Lock106
- Trunk Lid Torsion Bar106
  - Front Door Construction107
  - Rear Door Construction107
  - Wiring Diagram (Manual Transmission)108
  - Wiring Diagram (Automatic Transmission)109
- Bulb Specifications110
  - Head Lamp111
  - Thermometer and Fuel Meter112
  - Oil Pressure and Ignition Warning Lamp116
  - Recommended Lubricant Specifications119
  - Service Data and Specifications120
  - Service Data121
- Engine123
- General Specification123
- Fuel System129
- Specifications and Service Data129
- Tlghtemng129
- Torque129
- Starter131
- Alternator132
- Approximate Refill Capacity132
- Regulator133
- Ignition Coil134
- Clutch135
- Other Drake Automotive Books136

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Datsun 1200 1973 Specifications

General

Brand	Datsun
Model	1200 1973
Category	Automobile
Language	English

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