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Datsun 1000 User Manual

Datsun 1000
224 pages
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SCIENTIFIC
PUBLICATIONS
WORKSHOP
MANUAL
SE
IES
No
87
rl
WITH
SPECIFICATIONS
REPAIR
AND
MAINTENANCE
DATA
COVERING
AIO
AI2
ENGINE
STATION
WAGON
SEDAN
PICKUP
1000
Z
1
1
r
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Datsun 1000 Specifications

General IconGeneral
BrandDatsun
Model1000
CategoryAutomobile
LanguageEnglish

Summary

ENGINE

SPECIFICATIONS

Technical specifications for the engine, including bore, stroke, capacity, and compression ratio.

CYLINDER HEAD

Details regarding the cylinder head, including valve seat material and dimensions.

VALVES GUIDES AND SPRINGS

Specifications for valves, guides, and springs, including dimensions and clearance.

PISTONS, PISTON RINGS AND GUDGEON PINS

Information on pistons, piston rings, and gudgeon pins, including types, fits, and dimensions.

CRANKSHAFT AND MAIN BEARINGS

Specifications and details for the crankshaft and main bearings.

CONNECTING ROD AND BIG END BEARING

Specifications for connecting rods and big end bearings, including dimensions and clearances.

CAMSHAFT AND BEARINGS

Specifications for camshaft and its bearings, including journal diameters.

LUBRICATION

Details on lubrication systems, including oil pump type and filter specifications.

TORQUE WRENCH SETTING - MAXIMUM

Torque specifications for engine components and fasteners.

TO REMOVE AND INSTAL

Procedure for removing and installing the engine and transmission assembly.

ROCKER ARMS AND SHAFT

Procedure for removing, dismantling, assembling, and installing rocker arms and shaft.

CYLINDER HEAD

Procedures for removing, dismantling, checking, and inspecting the cylinder head.

TO CHECK AND INSPECT

Instructions for checking and inspecting valves, valve guides, and valve springs.

TO RENEW VALVE GUIDES

Procedure for renewing valve guides in the cylinder head.

TO CHECK VALVE SPRING

Instructions for checking valve springs for free length and distortion.

TO ASSEMBLE

Procedure for assembling the cylinder head components.

TO ADJUST VALVE CLEARANCE

Instructions for adjusting valve clearance on the engine.

ENGINE SUMP

Procedure for removing, installing, and servicing the engine sump.

TIMING CHAIN AND COVER

Procedures for removing and installing the timing chain and cover.

CAMSHAFT AND TAPPETS

Procedures for removing and installing camshafts and tappets.

PISTONS AND CONNECTING RODS

Procedures for removing, dismantling, and fitting pistons and connecting rods.

TO FIT NEW PISTON RINGS

Instructions for fitting new piston rings to pistons.

TO REASSEMBLE AND INSTAL

Procedure for reassembling pistons and connecting rods into the engine.

CYLINDER BORES AND PISTONS

Procedures for checking cylinder bores and pistons, including deglazing.

TO CHECK CYLINDER BORES

Instructions for checking cylinder bores for wear, taper, and ovality.

DEGLAZING CYLINDER BORES

Procedure for deglazing cylinder bores to prepare them for new pistons.

CHECKING PISTON SKIRT CLEARANCE

Method for checking piston skirt clearance using a feeler strip and spring scale.

CRANKSHAFT AND MAIN BEARINGS

Specifications and procedures for crankshaft and main bearing checks.

OIL PUMP AND FILTER

Procedures for removing, installing, dismantling, and checking the oil pump and filter.

ENGINE MOUNTINGS

Procedures for removing and installing engine mountings.

ENGINE FAULT DIAGNOSIS

Troubleshooting guide for common engine faults and their remedies.

COOLING SYSTEM

SPECIFICATIONS

Specifications for cooling system components like radiator, thermostat, and water pump.

DESCRIPTION

Overview of the cooling system's thermo-syphon type operation.

RADIATOR

Procedures for removing, checking, and installing the radiator.

THERMOSTAT

Procedures for removing, installing, and checking the thermostat.

WATER PUMP

Procedures for removing, dismantling, and checking the water pump assembly.

FAN BELT

Procedure for adjusting the fan belt tension.

HEATER UNIT

Procedures for removing and installing the heater unit.

TO ASSEMBLE

Procedure for assembling the water pump components.

TO REMOVE AND INSTAL (1200)

Procedure for removing and installing the heater unit for 1200 models.

FUEL SYSTEM

SPECIFICATIONS

Specifications for the fuel system components like carburetor, fuel pump, and fuel tank.

CARBURETTOR

Procedures for removing, installing, servicing, cleaning, and servicing main body of the carburetor.

TO DISMANTLE

Procedure for dismantling the carburetor assembly.

TO CLEAN PARTS

Instructions for cleaning carburetor components.

TO SERVICE MAIN BODY

Procedure for servicing the main body of the carburetor.

TO SERVICE FLANGE

Procedure for servicing the carburetor flange.

TO ASSEMBLE

Procedure for assembling the carburetor flange and main body.

TO CHECK AND ADJUST FLOAT LEVEL

Procedure for checking and adjusting the carburetor float level.

CHOKE INTERLOCK ADJUSTMENT

Procedure for adjusting the choke interlock mechanism.

PRIMARY AND SECONDARY THROTTLE INTERLOCK ADJUSTMENT

Procedure for adjusting primary and secondary throttle interlock.

TO ADJUST IDLING SPEED AND MIXTURE

Procedure for adjusting engine idle speed and mixture.

FUEL PUMP

Procedures for removing, installing, dismantling, cleaning, and assembling the fuel pump.

TO CLEAN AND CHECK

Procedure for cleaning and checking fuel pump components.

TO ASSEMBLE

Procedure for assembling the fuel pump.

FUEL PUMP PRESSURE TEST

Procedure for testing fuel pump pressure.

FUEL PUMP CAPACITY TEST

Procedure for testing fuel pump capacity.

AIR CLEANER

Procedures for removing, installing, and servicing the air cleaner assembly.

FUEL SYSTEM FAULT DIAGNOSIS

Troubleshooting guide for common fuel system faults and remedies.

CLUTCH

SPECIFICATIONS

Specifications for clutch components, including dimensions and torque settings.

DESCRIPTION

Description of the clutch operation and components.

CLUTCH UNIT

Procedures for removing and installing the clutch unit.

MASTER CYLINDER

Procedures for checking, dismantling, cleaning, and assembling the master cylinder.

SLAVE CYLINDER

Procedures for removing, dismantling, cleaning, and assembling the slave cylinder.

HYDRAULIC SYSTEM

Procedure for bleeding the hydraulic clutch system.

CLUTCH THROW OUT BEARING

Procedures for renewing the clutch throw out bearing.

PEDAL AND CONTROL CABLE

Procedures for removing, installing, and adjusting pedal and control cables.

CLUTCH FAULT DIAGNOSIS

Troubleshooting guide for common clutch faults and their remedies.

MANUAL TRANSMISSION

SPECIFICATIONS

Specifications for the three-speed and four-speed manual transmissions.

THREE SPEED TRANSMISSION

Details on the three-speed gearbox, including description and specifications.

GEARBOX

Description of the gearbox operation and components.

TO REMOVE AND INSTAL

Procedure for removing and installing the gearbox.

TO DISMANTLE

Procedure for dismantling the gearbox assembly.

TO CLEAN AND INSPECT

Instructions for cleaning and inspecting transmission components.

TO ASSEMBLE

Procedure for assembling the manual transmission components.

GEAR CHANGE ASSEMBLY

Procedures for removing, installing, and adjusting the gear change assembly.

FOUR SPEED TRANSMISSION

Details on the four-speed gearbox, including description and specifications.

MANUAL TRANSMISSION FAULT DIAGNOSIS

Troubleshooting guide for common manual transmission faults and remedies.

AUTOMATIC TRANSMISSION

SPECIFICATIONS

Specifications for the automatic transmission, including ratios and torque settings.

DESCRIPTION

Description of the automatic transmission, torque converter, and hydraulic system.

ENGINE TUNING

Instructions for engine tuning when working with the automatic transmission.

HYDRAULIC FLUID

Information on automatic transmission fluid, checking, and topping up.

TRANSMISSION SELECTOR LINKAGE

Procedures for adjusting the transmission selector linkage and neutral safety switch.

NEUTRAL SAFETY SWITCH

Information on the neutral safety switch and its adjustment.

KICKDOWN SWITCH AND DOWNSHIFT SOLENOID

Procedures for checking and testing the kickdown switch and downshift solenoid.

STALL TEST

Procedure for performing a stall test to check automatic transmission performance.

LINE PRESSURE TEST

Procedure for testing automatic transmission line pressure.

TRANSMISSION ASSEMBLY

Procedure for assembling the automatic transmission.

AUTOMATIC TRANSMISSION FAULT DIAGNOSIS

Troubleshooting guide for common automatic transmission faults and remedies.

REAR AXLE

SPECIFICATIONS

Specifications for the rear axle, including ratios, bearings, and torque settings.

REAR AXLE - 1000 MODELS

Description and procedures for the rear axle of 1000 models.

DIFFERENTIAL CARRIER ASSEMBLY

Procedures for removing, installing, dismantling, and assembling the differential carrier.

TO ASSEMBLE AND ADJUST DRIVE PINION

Procedure for assembling and adjusting the drive pinion.

TO ADJUST PINION POSITION

Methods for adjusting pinion position using special tools or without.

TO ADJUST PINION BEARING PRE-LOAD

Procedure for adjusting the pinion bearing pre-load.

AXLE SHAFT AND BEARING

Procedures for removing, renewing, and installing axle shaft bearings.

REAR AXLE FAULT DIAGNOSIS

Troubleshooting guide for common rear axle faults and remedies.

STEERING

SPECIFICATIONS

Specifications for steering components, including preload and torque settings.

STEERING GEAR ASSEMBLY

Procedures for removing, dismantling, cleaning, and assembling the steering gear.

COLLAPSIBLE STEERING COLUMN

Description and procedures for the collapsible steering column assembly.

JACKET TUBE

Description and procedures for the steering jacket tube.

STEERING LINKAGE

Procedures for removing, dismantling, assembling, and adjusting the steering linkage.

IDLER ARM

Procedures for removing, dismantling, and assembling the idler arm.

TO ADJUST STEERING LOCK STOPS

Procedure for adjusting steering lock stops.

LINKAGE ADJUSTMENT

Procedure for adjusting steering linkage, including toe-in.

TO CHECK AND ADJUST TOE-IN

Procedure for checking and adjusting front wheel toe-in.

STEERING FAULT DIAGNOSIS

Troubleshooting guide for common steering system faults and remedies.

FRONT SUSPENSION

SPECIFICATIONS

Specifications for front suspension components like springs, shocks, and alignment.

DESCRIPTION

Description of the McPherson strut type front suspension system.

SPRING AND LOWER CONTROL ARM

Procedures for removing, inspecting, and installing springs and lower control arms.

CONTROL ARM

Procedures for removing, inspecting, and installing control arms.

STUB AXLE SWIVEL

Procedures for removing, inspecting, and installing the stub axle swivel.

TO CHECK AND ADJUST CASTOR AND CAMBER ANGLES

Procedure for checking and adjusting castor and camber angles.

SHOCK ABSORBERS

Procedures for removing, installing, testing, and bleeding shock absorbers.

BALL JOINTS

Procedures for removing, installing, cleaning, and inspecting ball joints.

FRONT SUSPENSION FAULT DIAGNOSIS (1000 SERIES)

Troubleshooting guide for common front suspension faults in 1000 Series.

WHEEL HUB AND BEARING

Procedures for removing, cleaning, inspecting, and assembling wheel hubs and bearings.

STABILISER BAR

Procedures for removing, installing, and inspecting the stabiliser bar.

RADIUS ROD

Procedures for removing, installing, and inspecting the radius rod.

SUSPENSION UNIT

Procedures for removing, cleaning, dismantling, inspecting, and assembling suspension units.

SUSPENSION AND STEERING ANGLES

Procedures for checking and adjusting suspension and steering angles.

FRONT SUSPENSION FAULT DIAGNOSIS (1200 SERIES)

Troubleshooting guide for common front suspension faults in 1200 Series.

REAR SUSPENSION

SPECIFICATIONS

Specifications for rear suspension components like springs, shocks, and mounting.

DESCRIPTION

Description of the semi-elliptic leaf spring rear suspension system.

SHOCK ABSORBERS

Procedures for removing, installing, testing, and bleeding shock absorbers.

SPRINGS

Procedures for removing, dismantling, assembling, and installing rear springs.

SUSPENSION FAULT DIAGNOSIS

Troubleshooting guide for common rear suspension faults and remedies.

BRAKES

SPECIFICATIONS

Specifications for brake systems, including dimensions and torque settings.

DESCRIPTION

Description of drum and disc brake systems and their operation.

SINGLE CIRCUIT MASTER CYLINDER

Procedures for removing, installing, dismantling, cleaning, and assembling single circuit master cylinders.

DUAL CIRCUIT MASTER CYLINDER

Procedures for removing, installing, dismantling, and assembling dual circuit master cylinders.

FRONT WHEEL DRUM BRAKES

Procedures for removing, dismantling, cleaning, and assembling front wheel drum brakes.

BRAKE ADJUSTMENT

Procedures for adjusting front and rear brake shoes and handbrake cable.

HYDRAULIC SYSTEM

Procedure for bleeding the hydraulic brake system.

BRAKE FAULT DIAGNOSIS

Troubleshooting guide for common brake system faults and remedies.

ELECTRICAL SYSTEM

SPECIFICATIONS

Specifications for electrical components like battery, alternator, and regulator.

BATTERY

Information on battery maintenance and installation.

ALTERNATOR

Procedures for removing, installing, testing, and dismantling the alternator.

Mechanical Settings

Mechanical adjustment settings for voltage regulators and relays.

REGULATOR ADJUSTMENTS

Procedure for adjusting alternator voltage and regulator settings.

TO TEST ON THE VEHICLE

Procedure for testing the alternator on the vehicle.

SERVICE PRECAUTIONS

Important safety precautions for electrical system servicing.

TO DISMANTLE

Procedure for dismantling the alternator.

TO CLEAN PARTS

Instructions for cleaning alternator components.

Brush Springs and Brushes

Procedure for checking and servicing brush springs and brushes.

Bearings

Instructions for inspecting and replacing alternator bearings.

TO ASSEMBLE

Procedure for assembling the alternator.

ALTERNAT OR REGULATOR

Procedures for adjusting and testing alternator regulators.

STARTER MOTOR

Procedures for testing, removing, installing, dismantling, and assembling the starter motor.

TEST AND ADJUST Starter Solenoid

Procedure for testing and adjusting the starter motor solenoid.

Starter Motor

Procedure for performing a no-load test on the starter motor.

DISTRIBUTOR

Procedures for cleaning, adjusting, removing, dismantling, and assembling the distributor.

TO CLEAN AND ADJUST BREAKER POINTS

Procedure for cleaning and adjusting distributor breaker points.

TO REMOVE

Procedure for removing the distributor assembly from the engine.

TO DISMANTLE

Procedure for dismantling the distributor.

TO ASSEMBLE

Procedure for assembling the distributor.

TO INSTAL

Procedure for installing the distributor assembly.

TO TIME ENGINE AND SET IGNITION TIMING

Procedure for timing the engine and setting ignition timing.

TO ADJUST IGNITION TIMING AND DWELL ANGLE

Procedure for adjusting ignition timing and dwell angle.

SPARK PLUGS

Procedure for servicing spark plugs.

HIGH TENSION LEADS

Information on high tension leads and their servicing.

IGNITION COIL

Information on ignition coil circuits and types.

TURN SIGNAL SWITCH, HEADLIGHT DIPPER AND HORN BUTTON

Procedures for removing and installing steering column switches.

SWITCHES AND CONTROLS

Procedures for removing and installing various switches and controls.

STOP LIGHT SWITCH

Procedure for removing and installing the stop light switch.

HANDBRAKE WARNING LIGHT

Information on the handbrake warning light operation.

DUAL BRAKE SYSTEM WARNING LIGHT SWITCH

Description of the dual brake system warning light switch.

TO TEST

Procedure for testing the warning light switch.

CIGARETTE LIGHTER

Procedure for removing and installing the cigarette lighter.

CHOKE CONTROL

Procedure for removing and installing the choke control.

HEATER CONTROLS - 1000

Procedure for removing and installing heater controls for 1000 models.

HEATER CONTROL - 1200

Procedure for removing and installing heater controls for 1200 models.

INSTRUMENT CLUSTER

Procedures for removing and installing the instrument cluster.

TO ADJUST HEADLAMPS

Procedure for adjusting headlamp aim and focus.

REAR COMBINATION LAMP

Procedure for removing and installing rear combination lamps.

LICENCE PLATE LAMP

Procedure for removing and installing the licence plate lamp.

ELECTRICAL FAULT DIAGNOSIS

Troubleshooting guide for electrical system faults.

BODY

WINDSCREEN AND REAR WINDOW GLASS

Procedures for removing and installing windscreen and rear window glass.

FRONT DOOR

Procedures for removing and installing interior handles, trim, window regulator, and outside handle.

LOCK STRIKER

Procedure for renewing and adjusting the lock striker plate.

REAR DOOR

Procedures for removing and installing interior handles, trim, window regulator, and glass.

WINDOW GLASS

Procedure for removing and installing window glass.

DOOR LOCK AND REMOTE CONTROL

Procedures for removing and installing door lock and remote control mechanisms.

ENGINE BONNET

Procedures for removing and installing the engine bonnet.

LUGGAGE COMPARTMENT LID

Procedures for removing, installing, and adjusting the luggage compartment lid.

LOCKING BARREL

Procedure for removing and installing the locking barrel.

WHEELS AND TYRES

SPECIFICATIONS

Specifications for wheels and tyres, including tyre sizes and inflation pressures.

WHEEL AND TYRE ASSEMBLY

Procedures for removing, installing, and maintaining the wheel and tyre assembly.

TUBED TYRES

Procedures for removing, installing, testing, and repairing tubed tyres.

TO INFLATE

Procedure for inflating tyres to the correct pressure.

TYRE WEAR DIAGNOSIS

Guide to diagnosing abnormal tyre wear patterns and their causes.

Heel and toe wear (sawtooth effect)

Diagnosis and remedies for heel and toe tyre wear.

Feathered edge on one side of tread pattern

Diagnosis and remedies for feathered tyre tread wear.

LUBRICATION AND MAINTENANCE

SPECIFICATIONS

Lubrication and maintenance specifications for engine, transmission, axles, etc.

ENGINE

Lubrication and maintenance schedule for the engine.

FUEL SYSTEM

Lubrication and maintenance schedule for the fuel system.

TRANSMISSION

Lubrication and maintenance schedule for the transmission.

REAR AXLE

Lubrication and maintenance schedule for the rear axle.

FRONT SUSPENSION

Lubrication and maintenance schedule for the front suspension.

STEERING

Lubrication and maintenance schedule for the steering system.

MISCELLANEOUS

Lubrication and maintenance for miscellaneous components like battery and tyres.

EMISSION CONTROL SYSTEM

SPECIFICATIONS

Specifications for emission control systems.

CRANKCASE VENTILATION SYSTEM

Description and procedures for the crankcase ventilation system.

TO CHECK AND TEST OPERATION

Procedure for checking and testing the emission control systems.

EXHAUST CONTROL SYSTEM

Description and procedures for the exhaust control system.

CARBURETTOR

Procedures for adjusting carburetor idle speed and mixture for emission control.

EXHAUST CONTROL SYSTEM FAULT DIAGNOSIS

Troubleshooting guide for exhaust control system faults.

RECOMMENDED MAINTENANCE

Recommended service procedures for emission control components.

EVAPORATIVE CONTROL SYSTEM

Description and procedures for the evaporative control system.

GLOSSARY OF NAMES AND TERMS

ROAD TESTS

SPECIFICATIONS

Specifications related to road tests, including performance data.

PERFORMANCE

Details on vehicle performance figures from road tests.

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