Datsun 1000 - GEAR CHANGE ASSEMBLY

52 Instal the E
clip
if
removed
thrust
washer and a
new
0
ring
to the second
top
speed
cross shaft
53 Hold
the selector
lever in
position
and insert
the
cross shaft
through
the
housing
and lever Secure the lever
t
the
cross
shaft
with the cotter
pin
nut
and washer
NOTE To
facilitate
assemblv
align
the marks
made
on
dismantling
54 Fit
a
new 0
ring
seal to the fiI
t
reverse
speed
Selector
Cross Shafts and levers Correc
y
Assemb ed
Manual
Tra
n
mi ion 7
cross shaft
and instal as
described for
the
second
top speed
cross shaft
and lever
55 Instal
a new oil seal
in
the
rear of
the extension
housing
56 Position the
extension
housing
on
the
carrier
plate
and instal
the
retaining
bolts
Tighten
the bolts
evenly
and
diagonally
to a
torque
of 1 6 22
kg
m i 2
i6
ft lb
57
Using
a
epth
gauge
check the dimension from
the
face of
the front
bearing
outer race to th
gear
case
front
cover face Deduct from the
dimension 5
00 5 15
inm 0 20 0
206
in
to
allow f r
th cover
bearing
retainer
boss
The balance is
the thicklles
s of
sni
requir
d
for
adjustment
58
Instal the selected shim
on
the
bearing
outer race
smear
a
new oil seal
with
grease
anq
fit to
the
front
cover
59 Position
the front
over
with
gasket ring
on the
gear
case
instal nd
tighten
the ret
inlng
bo1ts
to
a
torque
of
1
0
I 4
kg
m
7
10 ft
l
60 Insert
the clutch
release
shaft
through
the case
return
spring
and
release
fork
61
Instal
the
taper pins
to
secure
the
shaft
and
fork
Position
tne
return spring
so that
one
leg engages
over the
front of
the
fork
leg
and the other
spring leg against
the
case
62 Instal
the release
bearing
and sleeve
assem ly
and
attach to
the
release fork
by
the
spring
legs
63
Lubricate
the
speedpinete
driven
gear
assembly
apd
in
tar
in t
e
extension
h8using
with
tpe
wo r
taining
bolts
64
Check
that a 1
gears engage by operatiP g
the
change speed
levers at the
side
pf
the
casing
65
Instal
the tran
mission to
the vehicle
and
fin
with
the
correct
grade
and
quantity
of
oil
TO
REMOVE AND
INSTAL
2 GE DANGE ASSE1UBLY
1 Take out the
retaining
screws
fr
m the column
cover
assembly
and detach both halves of
t le
cover
2
Remove the
circlip
at
the
control
rod
top
support
bracket
R LAY SHAfT
3 Remove
the
circlip
and clevis
pin retaining
the
gear
c lange
lever to
the control rod and with raw
the lever
and
rubber bush
4
Lapsen
off
and
remove the steeri
g
column
upper
support
r
cket
r
Gear
Charge Linkage
rfange
ents
63
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