Datsun 1600 - Page 77

When
fitting
the
bearing
to the
beaTIng
hub
for
the
dlllphragm type pressure
plate
the
pressure
must be
applied
to the outer
race
of
the throw out
beanng
Unless
thIS
procedure
IS
adhered
to
the
bearing
WIll be
damaged
and
WIll
have
to be
replaced
9 Hold the throw out lever
In a
Vice and fit
the
throw out
beanng
and
retaining spnng
DUST
EXCLUDER
Clutch 7
10
Fit
the lever to the
pivot
pin
and secure
With the
retalnmg spnng
II
Instal
the rubber dust
excluder
ensunng
that It IS
correctly
located
In the
bell
housmg
I2
Instal the
gearbox
and
bell
hOUSing
assembly
to
the vehicle
13
AdJust
the
clutch
throw out lever free
travel to
the clearance
gIven
In the
speCification
section
RELEASE BEARING
Exploded
V ew of Clutch Release
Components
7
CLlJTCH PEDAl
TO REMOVE INSTAL
AND ADJUST
I
Disconnect and remove
the clutch
pedal
return
spnng
For
coil
type
pressure plate
loosen off rod
adJuster
pnor
to removal
of return
spnng
2 Remove
the
spht
pin
and
cleVIS
pin secunng
the
clutch master
cylinder push
rod
to
the
clutch
pedal
3
Remove
the
pedal
lever
retalnmg
bolt loosen the
handbrake
retamlng
bolts and
withdraw the
clutch
pedal
4
Check the
pedal
bush and
piVOt pm
for
wear
and
the tensIOn of the
return
spnng
5
If
necessary
remove
the
old bush and uSing
a
shouldered
type
dnft of the
correct
Size Instal a new bush
Ream
the
new bush to the correct sIZe to receive the
pin
6
Lightly apply high melting pOint grease
to
the
pedal
bush
and
piVOt pin
and Instal the
pedal
on the
piVOt
pin
Secure
the
piVOt
pin
7
Replace
the cleVIS
pin
In the
hole of
the
push
rod
and clutch
pedal
and secure With a
spht
pin
8
Instal the clutch
pedal
return
spnng
With the
longer plain
end hooked
to
the
pedal
Check
the
operatIOn
of
the
pedal
NOTE
Adjustment
procedure
IS
as
follows
a
AdJust
the
pedal height
to 183 mm
7
205 In
for
nght
hand dnve velucles
and
208 mm
8
189 In for
left
hand dnve
veluc1es
by adJusting
the master
cylinder
push
rod
length
b
AdJust
the
pedal height
to 182 mm
7 165 In for
nght
hand
dnve vehicles
and
207 mm 8 150
m for left
hand dnve
velucles
by screwing
the
pedal stopper
and lock
up
the
lock
nut
c
AdJust
the
length
of the
aSSIst
spnng push
rod
to
203 mm
7992 In for
nght
hand
dnve vehicles
and
183
mm
7
205 In
for left
hand dnve
vehicles
by
turnIng
the
rod
adJuster
coil
spring type pressure
plate orily
77
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