Datsun 1600 - CLUTCH FAULT DIAGNOSIS; CLUTCH SLIPPING AND SHUDDER ISSUES; CLUTCH GRAB AND RELEASE PROBLEMS

MANUAL
TRANSMISSION
SPECIFICA TION
S
GEARBOX
Type
LI
3
models 3
speed
column
change
4
speed
floor
change
or 3
speed
column
change
On
all forward
gears
LI4
LI6
models
Synchromesh
Synchromesh
type
All
except
SSS model
SSS model
RatIOS
3
speed gearbox
Top
Second
FlfSt
Reverse
RatIOS 4
speed gearbox
Top
Borg
Warner
Servo
1000
1645
3263
3355
1
000
I
sedan
1
000 I
stn sedan
1312
1
sedan
1419
1
stn
sedan
2013
I
sedan
2177 I
stn
sedan
3
382 I
sedan
3
657 I
stn sedan
3364 1
3 638 I
stn sedan
Thud
Second
Fust
Reverse
Malnshaft end float
r
3
speed
0 019mm
0 00075 In
008
0 29 mm
00031
00114 In
4
speed
Laygear
end float
3
speed
004
012mm
00016
00047
In
005
0 15mm
00020
00060
In
4
speed
Reverse Idler
gear
end float
3
speed 020
0
40 mm
0 008
00157 In
o
10 0 30
mm
0004
001181n
4
speed
Malnshaft
run
out
3
speed
4
speed
Gear end float 3
speed
I st
gear
2nd
gear
Gear end float 4
speed
1st 2nd and 3rd
gears
Gear backlash
3
speed
4
speed
Shift fork to
synchro
sleeve
clearance
all
Baulk
ring
face to
gear
synchro
teeth clearance
Selective
fit
cuchps
aVllllable
3
speed gearbox
7 sizes for
Input
shaft
5
sIZes for
2nd
gear
8
sizes
for
I
st
gear
Selective fi
t
clfchps
available
4
speed gearbox
5
sizes
for
Input
shaft
5 sizes for 3rd
gear
80
I
I
I
015 mm
0006
In
025
mm
0010
In
005 0 22
mm
0002
00087 In
010 022mm
0004
00087
In
005 0 15
mm
0002
0006 In
008
013mm
o 003
o 005 In
o
05 0 10
mm
0002
0004 In
o
15
0 30
mm
0006
0012 In
12 16mm
00472
o 0630
In
Prom
1 52
mm
to
I
89
mm
Prom 0 0598
to 0 0747
In
From
I 60
to
I
80 mm
Prom
0
063
to0071 In
Prom 1 30
to I 70
mm
From
0
0512
to 0 067 In
Prom
I
52
to
I
77 mm
Prom 00598
to 0 0697 In
From
I
40
to 160mm
Prom 0 0551
to 0 063 In
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