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DEK Z-BEAST 62ZB User Manual

DEK Z-BEAST 62ZB
38 pages
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Rev: AUG2014
Owner’s Manual
This manual contains important safety instructions for the gasoline engine powered
lawnmower models: 54ZB, 62ZB
READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY.
SAVE THIS MANUAL.
When you call the help-line you will need to have the following information:
Date of Purchase: _______________________
Location of Purchase: _______________________
Serial # - Chassis: _______________________
Serial # - Engine: _______________________
Serial # - Hydro Trans (L) _______________________
Serial # - Hydro Trans (R) _______________________
See Page 2 for Serial # Locations
Mower and engine life are
extended greatly by performing
frequent lubrications, oil changes
and regular maintenance. To
protect your investment perform
routine maintenance.
Need Help?
Parts, Service
and Technical Assistance call:
1-919-550-3221
1-800-393-0668
www.gxioutdoorpower.com
Z BEAST
FINISH MOWER by
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Do you have a question about the DEK Z-BEAST 62ZB and is the answer not in the manual?

DEK Z-BEAST 62ZB Specifications

General IconGeneral
BrandDEK
ModelZ-BEAST 62ZB
CategoryLawn Mower
LanguageEnglish

Summary

Owner's Manual Introduction

Important Notices and Warnings

California Emissions Warning

Warning about chemicals in exhaust known to cause cancer, birth defects, or reproductive harm.

Spark Arrester Muffler Requirement

Legal requirement for spark arrester mufflers on internal combustion engines used on certain lands.

About the BEAST Mower Manual

Manual Contents Overview

Overview of assembly, operating, safety, adjustment, maintenance, and troubleshooting instructions.

Manual as Permanent Part

The owner's manual is a permanent part of the mower and should remain with it.

Contact Information for Questions

Contact GXi Parts & Service for questions on operation, maintenance or safety.

Safety Information and Warnings

System Information and Labels

Details on emission control systems, safety labels, and their importance for hazard awareness.

Operator Responsibility

Owner's responsibility to ensure trained, capable operators and adherence to manual instructions.

Operator and Child Safety Training

Guidelines for operator training and ensuring children are kept at a safe distance during operation.

General Safety Warnings

Crucial warnings about protective clothing, keeping bystanders clear, and operating with intact safety devices.

Mower Inspection and Serial Number Identification

Pre-Operation Mower Inspection

Steps to inspect the mower before each use, ensuring safety and proper function.

Serial Number Locations

Diagrams and locations for identifying engine, chassis, and hydro transmission serial numbers.

Preparation and Fuel Safety Precautions

General Preparation Safety

Evaluate terrain, clear area, keep people/pets away, check guards, controls, and use roll bar.

Safe Gasoline Handling

Precautions for storing, handling, and fueling gasoline to prevent fire and explosion.

Equipment Operation Safety

General Operation Safety

Do not operate in confined spaces, mow in daylight, check neutral/brake/blades, avoid wet grass, keep area clear.

Slope Operation Warnings

Do not operate on slopes exceeding 15 degrees due to rollover risk and hydraulic wear.

Slope Operation and Belt Safety

Slope Operation Safety

Precautions for mowing on slopes, including avoiding steep slopes and water.

Belt Adjustment Safety

Ensure belts stop blades within 7 seconds after releasing lever for safety.

Safety System Integrity

Do not bypass or alter safety systems; ensure they are fully operational.

Fuel and Pre-Setup Safety

Warnings on fuel system integrity and disconnecting spark plugs before setup for safety.

Roll Over Protective Structure (ROPS)

ROPS Usage and Safety

Always use ROPS and seat belt when raised. Never use seat belt when ROPS is lowered.

Lowering ROPS Procedure

Steps to lower the ROPS for clearance, involving pin removal and insertion.

Understanding Slope Angles

Slope Angle Diagram

Visual aid to determine safe mowing slopes, indicating maximum 15 degrees.

How to Gauge Slope

Instructions on using the page to measure slope angles for safe operation.

Slope Operation Warnings

Reinforces warnings against exceeding 15 degrees for safety and preventing hydraulic wear.

Safety Decal Identification

Decal Purpose and Replacement

Explains the function of safety labels and how to obtain replacements if missing or unreadable.

Key Safety Decal Warnings

Visual identification and summary of critical safety decals regarding thrown objects, hands/feet, belts, children, and rollovers.

Product Specifications

54ZB Model Specifications

Detailed features and dimensions for the 54ZB model, including cutting width and weight.

62ZB Model Specifications

Detailed features and dimensions for the 62ZB model, including cutting width and weight.

Transmission Specifications

Technical details for the hydraulic drives and overall drive system, including pump displacement and torque.

Control Panel and Mower Components

Control Panel Identification

Diagram identifying key controls on the mower's control panel, such as key switch and throttle.

Lawn Mower Component Identification

Diagram identifying major external components of the mower like the roll bar and deck height lever.

Missing Parts Request

Parts Request Form

Form to fill out for missing parts, requiring details like model, serial number, and contact information.

Parts and Service Contact

Contact details for requesting parts and service, including email and phone numbers.

Starting the Engine

Engine Start Safety Warnings

Warning about dangerous carbon monoxide from exhaust; do not operate in confined spaces.

Engine Starting Procedure

Step-by-step instructions for starting the mower's engine, including choke and throttle usage.

Operating the Mower

Mower Control Operation

Instructions on using control handles for forward, reverse, turning, and zero-turn maneuvers.

Hydraulic Drive Warm-up Note

Note on hydraulic drive units potentially requiring warm-up at cooler temperatures.

Basic Operation Instructions

Summary of key operating practices like reading the manual, avoiding sudden turns, and stopping blades.

Mowing Operations

Adjusting Cutting Height

Procedure for adjusting the deck height for desired grass cut length.

Mowing Procedure

Steps for starting mowing, using throttle and blade control, and stopping blades.

Mowing Operation Features

Explanation of Soft Start feature and blade stop time specification for safe operation.

Disengaging Hydraulic Drive Units

Free-Wheel Mode Procedure

Steps to disengage hydraulic drive units for moving the mower when the engine is off.

General Maintenance

Importance of Regular Maintenance

Highlights the necessity of maintenance for safe, high-quality performance and longevity.

Maintenance Schedule Overview

Refers to a schedule for routine inspections and maintenance tasks.

Component Maintenance

Guidance on maintaining tire pressure, air filter, engine oil, and blades for optimal performance.

Maintenance Schedule Details

Scheduled Maintenance Intervals

Table outlining maintenance tasks for belts, blades, filters, oil, and other components at various hour intervals.

Cleaning the Mower

Recommendation for daily cleaning to prevent safety hazards from dirt and debris accumulation.

Service Adjustments: Return to Neutral

Adjusting Neutral Creep

Procedure to adjust the return-to-neutral setting to correct mower creep when handles are neutral.

Service Adjustments: Deck Belt Tension

Initial Belt Tension Check

Recommendation to check and adjust deck belt tension after initial 5 hours and every 8 hours thereafter.

Inspecting Deck Belt Tension

Steps to inspect belt tension, including checking clutch linkage pre-load and pivot arm position.

Deck Belt Tension Adjustment

Testing Belt Tension

Procedure to test belt tension by applying pressure to the clutch pulley and measuring swing arm clearance.

Adjusting Belt Tension

Steps to adjust turnbuckle linkage to achieve proper belt tension and stop bolt clearance.

Deck Belt Maintenance

Deck Belt Routing

Diagrams showing correct deck belt routing for 54ZB and 62ZB models based on serial numbers.

Deck Belt Retainers

Identification and adjustment of deck belt retainers to ensure proper belt alignment.

Verifying Deck Belt Retainers

J-Shaped Retainer Clearance

Specifies the 3/16" clearance for J-shaped retainers and adjustment procedure.

Idle Pulley Retainer Clearance

Specifies the 1/8" clearance for idle pulley retainers and adjustment procedure.

Deck Clutch Pulley Retainer Alignment

Procedure to align the deck clutch pulley retainer parallel to the deck rear.

Spindle Brake and Blade Service

Spindle Brake Service

Procedure for inspecting and replacing spindle brake pads for proper function.

Removing and Reinstalling Blades

Instructions and tools needed for safely removing and reinstalling mower blades, including spacer usage.

Engine-to-Hydraulic Drives Belt Adjustment

Hydraulic Drive Belt Tension

Procedure for adjusting the hydraulic drive input belt tension, including initial installation and running checks.

Belt Specifications

Details the 8PK 1690 multi-ribbed V-belt and its part number.

Hydraulic Drive System Adjustment

Hydraulic Drive Belt Re-tensioning

Procedure for adjusting hydraulic drive adjustment bolts for proper belt tension and deflection.

Wall Test for Adjustment

Method to test and adjust hydraulic drive belts by driving against a stationary object until tires break traction.

Final Belt Tension Setting

Setting final belt tension to prevent squealing and damage, with instructions for adjustment.

Safety System and Tracking Adjustments

Safety System Switch Adjustment

Methods for adjusting safety switch sensitivity based on application, location, and problem.

Tracking Adjustment Procedure

Instructions for adjusting mower tracking to ensure it drives straight, with specific steps for different serial number ranges.

Lubrication and Battery Service

Lubrication Points and Interval

Identifies lubrication points and recommends a 50-hour interval for high-quality grease.

Battery Compatibility and Charging

Lists compatible batteries and provides safety instructions for charging and handling.

Storage Instructions

Short Term Storage Procedures

Steps for storing the mower for shorter periods, including cleaning and fuel shut-off.

Extended Storage Procedures

Additional steps for long-term storage, such as changing air filter and oiling spark plug holes.

Troubleshooting Engine and Drive Issues

Engine Starting and Running Problems

Diagnoses and solutions for engine start failures, stalling, or poor running conditions.

Blade and Belt Drive Issues

Troubleshooting for blades not turning, belt squealing, or belts slipping due to tension or wear.

Troubleshooting Mower Performance

Operational Problems

Solutions for mower movement issues, engine overheating, and other operational malfunctions.

Performance Issues

Fixes for uneven cut quality, mower pulling, and other performance-related problems.

Limited Warranty and Service Information

Warranty Coverage Details

Outlines warranty periods for engine, transmission, frame, belts, tires, and attachments.

Obtaining Warranty Service

Procedure for getting warranty service, including contacting service centers and GXi Parts & Service.

Warranty Exclusions and Disclaimers

Lists conditions that void the warranty and disclaims responsibility for consequential damages.

Quick Start: Initial Setup

Quick Start: Driving and Starting

Quick Start: Turning and Blade Engagement

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