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AUSTROMAT 624
Dekema AUSTROMAT 624 User Manual
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Operating Instructions
AUSTROMAT
®
624 / 644
Version 01/2012
2
Table of Contents
Table of Contents
3
Usage, Data
9
Introduction
9
Proper Use
10
Scope of Delivery
11
Name Plate
12
Technical Data
13
Ambient Conditions
15
Safety
16
This Section Must be Read
16
Organization of the Safety Instructions
17
General Safety Regulations
18
Operating Instructions
18
Operation
19
Maintenance and Service
20
Disposal
20
Risks
21
Access Rights
23
Design and Functionality
24
Front of System
24
Touchscreen and Function Keys
25
Touchscreen
25
Function Keys
26
Rear of Device
27
Start-Up
28
Unpacking and Setting up
28
Requirements at the Setup Site
29
First Startup
30
Procedure
30
Installation Assistant (Optional)
31
Connect the Firing Oven to the Network (Optional)
32
Determine the IP Address
32
Setting up the Operation of the Firing Furnace Using a Browser
33
Setting up the Operation of the Firing Furnace Using a VNC Program
34
Set up a Permanent IP Address for the Firing Furnace
35
Specify Authorizations
36
Specifying Access through a Browser or a VNC Program
36
Connect the Firing Furnace to an Individual PC (Optional)
37
Setting up the Operation of the Firing Furnace Using a Browser
37
Operating the Firing Furnace Using a VNC Program
38
Selecting Access through a Browser or a VNC Program
39
User Interface
40
Basic Information
40
Terms
40
Screen Elements
41
Numeric Screen Keyboard
42
Alphanumeric Keyboard Window
43
Keyboard Window for the Classic Editor
44
Screen Display
45
Program Manager
46
Program Display
49
Easy Programs
49
Professional Programs
51
Classic Programs
52
Pressing Programs (Only 644)
54
Graphic Program Displays
56
Images
57
Program Sequence
59
Easy Programs
61
Professional Programs
62
Classic Programs
63
Pressing Programs (Only 644)
63
Sleep Mode (Long-Term Ready Mode)
64
Program Editor
65
Editing Easy Programs
66
Editing Professional Programs
68
Editing Classic Programs
70
Editing Pressing Programs (Only 644)
73
Creating a New Program
75
Programming Suggestions
76
Setup Menu
77
System Control Functions
80
Units
80
Language
81
Date/Time
82
Screen Settings
83
Network (Optional)
84
General Code
85
System Setting Functions
87
Furnace ID
87
Acoustic Signal
89
Drying Temperature
90
Heating Settings
91
Long-Term Readiness
91
Lift Settings
92
Maintenance Programs
93
Check Program
93
Cleaning Firing
94
Temperature Calibration
95
Seal Test
96
Transport Safety Lock
97
Data Recording and Transfer
98
Printer
98
Quality Management (Optional)
99
Diagnostic Data
100
Login Data (Optional)
101
Backup / Recovery
102
FTP Server Login (Optional)
104
Operation
106
Turning on and off
106
Mounting and Removing a Firing Object
107
Select Programs and Start Them
108
With the Touchscreen
108
With Web Interface (Optional)
108
With VNC Program (Optional)
109
Operating Layout for the Menu Control
110
Program End
111
Some Practical Tips
112
General Operation of the Furnace
112
Heating Element
112
Thermocouple Temperature Calibration
112
Programming and Program Steps
113
Firing Programs
113
Backing up and Restoring Firing Programs
114
Backup with a USB Stick
114
Restore Data with a USB Stick
116
Backing up and Restoring Data
119
Loading and Saving Sets
120
Download Set from the Internal Memory
120
Load Set from a USB Stick
120
Load a Set from an FTP Server (Optional)
121
Download Set from the Internet (Optional)
121
Internally Save Set
123
Saving a Set on a USB Stick
123
Save a Set on an FTP Server (Optional)
123
Access the Firing Furnace Via FTP (Optional)
124
Quality Assurance (Optional)
127
QM Logs
127
X-Dream (Optional)
128
OPC (Optional)
128
Maintenance and Service
129
Care
129
Calibrate Temperature
130
Check Program
132
Change the Heating Element
133
Enable Software Options
134
Software Update
137
Service and Transport
138
Storage and Disposal
139
Storage
139
Disposal
140
Personnel Qualifications
140
Legal Guidelines
140
Disposal: Electrical and Electronic Materials
141
Disposal: Other Assemblies and Components
141
Appendix
142
Pressures (Only 644)
142
Vacuum Table
143
Heating Speed
144
Safety Data Sheets
144
Kerform" Safety Data Sheet
145
Index
153
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Dekema AUSTROMAT 624 Specifications
General
Control system
Microprocessor-controlled
Power supply
230 V, 50/60 Hz
Max. Temperature
1200 °C
Number of Programs
200
Type
Furnace
Heating elements
MoSi2
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