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Dekema AUSTROMAT 624 - User Manual

Dekema AUSTROMAT 624
155 pages
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Operating Instructions
AUSTROMAT
®
624 / 644
Version 01/2012

Table of Contents

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Summary

1. Usage, Data

Introduction

Provides an overview of the AUSTROMAT® firing furnace and its operating instructions.

Proper Use

Defines the intended use of the firing furnace and warns against improper operations.

Scope of Delivery

Lists all components included in the delivery of the firing furnace.

Name Plate

Explains the information found on the firing furnace's rating plate.

Technical Data

Summarizes the technical specifications, dimensions, weight, and electrical data.

Ambient Conditions

Specifies the recommended ambient temperature and humidity for operation and transport.

2. Safety

This Section Must Be Read!

Emphasizes the importance of reading and understanding safety instructions for personal safety.

Organization of Safety Instructions

Explains the different hazard levels (DANGER, WARNING, CAUTION) used in the manual.

General Safety Regulations and Practices

Covers operating instructions, general operation safety, maintenance, and disposal guidelines.

Risks

Details specific hazards such as electrical shock and fire hazards with precautions.

Access Rights

Explains the different user access levels and their associated permissions.

3. Design and Functionality

Front of System

Identifies and describes the main components located on the front of the firing furnace.

User Interface: Touchscreen and Function Keys

Details the touchscreen interface and the function keys for operating the furnace.

Rear of Device

Identifies and describes the components located on the rear of the firing furnace.

4. Start-up

Unpacking and Setting Up

Provides instructions for unpacking the furnace and preparing the setup site.

Requirements at the Setup Site

Outlines the necessary requirements for the firing furnace and vacuum pump setup locations.

Initial Startup Procedure

Details the step-by-step process for the first startup, including the installation assistant.

Network Connectivity and Remote Operation

Covers network connection setup, IP address configuration, browser, and VNC access.

Individual PC Connection and Operation

Details connecting the furnace to an individual PC and operating via browser or VNC.

5. User Interface

User Interface Basics: Terms and Input Methods

Covers glossary of terms, screen elements, and various keyboard input methods.

Screen Display

Describes the different areas of the screen display and their functions.

Program Manager

Explains how to use the Program Manager to select and manage firing programs.

Program Displays and Types

Covers displays for Easy, Professional, Classic, and Pressing programs, including graphic displays and images.

Program Execution and Sequence Control

Details the execution flow for different program types and the sleep mode functionality.

Program Editing and Creation

Covers editing various program types, creating new programs, and programming tips.

Setup Menu Overview

Provides access to system settings, maintenance, and data recording functions.

6. Operation

Turning On and Off

Provides instructions for powering the firing furnace on and off.

Mounting and Removing a Firing Object

Explains how to safely place and remove firing objects from the furnace.

Selecting and Starting Firing Programs

Details program selection and startup via touchscreen, web interface, or VNC.

Operating Layout for Menu Control

Illustrates the menu structure and navigation flow within the furnace control.

Program End

Describes the furnace behavior after a program finishes or is canceled.

Practical Operation Tips and Program Guidance

Offers tips on operation, heating, thermocouples, programming, and program steps.

Backup, Restore Firing Programs and Data

Covers backing up and restoring firing programs and general data using a USB stick.

Loading and Saving Program Sets (Internal, USB, FTP, Internet)

Covers loading/saving sets from internal memory, USB, FTP servers, and the Internet.

Accessing the Furnace via FTP

Explains how to connect to and access the firing furnace using FTP.

Quality Assurance: QM Logging, X-Dream, and OPC

Covers QM logging, X-Dream for enhanced QM, and OPC for ERP integration.

7. Maintenance and Service

Care

Provides instructions for cleaning and maintaining the furnace housing and components.

Calibrate Temperature

Explains the procedure for calibrating the furnace temperature using a calibration set.

Check Program

Details the internal check program for diagnosing furnace components and malfunctions.

Change the Heating Element

Guides on when and how to replace the heating element, emphasizing professional service.

Enable Software Options

Explains how to activate and enable various software options for the furnace.

Software Update

Describes the process and methods for updating the furnace's software program.

Service and Transport

Provides information on contacting service partners, spare parts, and transport guidelines.

8. Storage and Disposal

Storage

Gives instructions for safely storing the firing furnace, including cooling and packaging.

Disposal Guidelines and Material Components

Covers disposal regulations for electrical/electronic materials and other components.

9. Appendix

Pressures (only 644)

Lists pressures and corresponding forces for different lift positions on the 644 model.

Vacuum Table

Provides a table detailing relative and absolute pressures for various vacuum levels.

Heating Speed

Shows maximum temperature rise rates for different temperature ranges.

Safety Data Sheets

Provides information on relevant safety data sheets, including for Kerform material.

Dekema AUSTROMAT 624 Specifications

General IconGeneral
Control systemMicroprocessor-controlled
Power supply230 V, 50/60 Hz
Max. Temperature1200 °C
Number of Programs200
TypeFurnace
Heating elementsMoSi2

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