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OMNIA 170
Della Toffola OMNIA 170 User Manual
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Azienda: Della Toffola S.p.A
Indirizzo: Via Feltrina, 72 – 31040 Sign
oressa di Trevignano (T
V) (Italia)
Tel: +39 0423
6772
Web: www.dellatoffola.it
USE AND MAINTENANCE
INSTRUCTIONS MANUAL
OMNIA crossflow filter
OMNIA_0314R02EN-II.docx
EN
2
Table of Contents
Default Chapter
7
Table of Contents
7
Crossflow Filter Pag
10
Crossflow Filter Pag
12
1 General Information
13
Scope of the Use and Maintenance Instruction Manual
13
How to Consult this Manual
14
Numeration of Figures
14
Numeration of Tables
14
Conserving this Manual
15
Manual Revision Method
15
Addressees
15
Password
16
User (Level 0) - no Password Required
16
Machine Operator - Client Technician (Level 1) - User "A" (Password Level 1)
16
Advanced Client Technician - (Level 2) - User "B" (Password Level 2)
16
Della Toffola Technician (Level 3) - User "DT" (Password Level 3)
16
Glossary and Pictograms
17
Glossary
17
Pictograms Regarding Operator Qualifications
18
Pictograms Regarding Safety
19
2 General Information
20
Manufacturer Identification Data
20
Machine Identification Data and Nameplates
20
CE Nameplate
20
PED Inspection Plate
21
Certification
22
EC Statement of Conformity
22
Warranty
22
Centro DI Assistenza Tecnica
22
Preliminary Operations at the User's Responsibility
23
3 Safety
24
Safety Rules
24
General Safety Recommendations
24
Control Operations and Inspections
27
Danger Zones
28
Safety Devices
28
Pressure-Switches and Safety Valves
28
Residual Risks
29
Risk of Contaminating the Product
30
4 Installation
31
Installation Site Requirements
31
Operator Work Areas
32
Shipping and Moving
33
Transport
33
Lifting and Moving the Machine
34
Assembly
35
Levelling
36
Connections
36
Hydraulic System Connections
36
Pneumatic System Connections
40
Electric System Connections
42
Preliminary Operations
43
Checking the Phase Balance
44
Checking the Cycle of the Power Supply Phases
44
Loadless Testing
45
5 Machine Description
46
Intended Use
48
MISUSE (Uses that Are Not Allowable)
49
Recommendations for Use
49
Flow Chart
50
Key to Components
50
6 Technical Features
53
Performance
53
Servomechanisms
53
Consumption
54
Decalcified Mains Water (Hardness ≤15°F) for Washing
54
Filtered and Dry Compressed Air
54
Nitrogen
55
Chemical Detergents
55
Technical Data
55
Dimensions
56
Vibration
57
Noise Emission
57
7 Operator Control Panel
58
Electric Control Panel Component Key
58
Emergency Stopping
59
8 Operation
59
Notions on the Process
59
Preliminary Operations
59
Starting
59
Interrupting the Work Cycle
60
Machine Stopping
60
9 Working Stages
61
Filling
61
Pressurization
62
Filtration
62
Internal Recirculation/External Recirculation
62
Backwashing During Filtration
63
Automatic Discharge by the Rotating Screener SRB
63
Emptying Product
63
Discharge of Clean Product from Rotating Screener SRB
63
Discharge from the Filter
63
Pressure Venting
64
Washing
64
Cold Washing
64
Washing with Hot Water
64
Chemical Washing
65
Washing Check
67
10 Detailed Description of the Controls
67
11 Maintenance Operations
68
Foreword
68
Precautions
68
General Rules
69
Programmed Maintenance
70
General
70
Counter-Current System Rubber Sleeve
70
Tank SE Wash Ball
70
Safety Valves
70
Wiring and Electric Components
70
Extraordinary Maintenance
71
Changing the Mechanical Seals
71
Changing the Rotating Brush
71
12 Troubleshooting
72
Messages
72
Alarms
73
13 Putting the Filter out of Operation
78
14 Spare Parts
78
Technical Assistance
78
Spare Parts
79
Flow Chart
81
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Della Toffola OMNIA 170 Specifications
General
Brand
Della Toffola
Model
OMNIA 170
Category
Water Filtration Systems
Language
English
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