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Della Toffola OMNIA Series User Manual

Della Toffola OMNIA Series
84 pages
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Azienda: Della Toffola S.p.A
Indirizzo: Via Feltrina, 72 – 31040 Signoressa di Trevignano (TV) (Italia)
Tel: +39 0423 6772
Web: www.dellatoffola.it
USE AND MAINTENANCE
INSTRUCTIONS MANUAL
OMNIA crossflow filter
OMNIA_0314R02EN-II.docx
EN

Table of Contents

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Della Toffola OMNIA Series Specifications

General IconGeneral
BrandDella Toffola
ModelOMNIA Series
CategoryWater Filtration Systems
LanguageEnglish

Summary

Safety First

General Safety Recommendations

Crucial guidelines for safe machine operation, handling, and maintenance.

Explanation of Symbols

Defines hazard and safety pictograms used in the manual and on the machine.

Definitions of Roles

Clarifies roles like Owner, Installer, Operator, and Technician.

Regulations and Disposal

Foodstuffs Sector Regulations

Specific rules for machines handling food products for human consumption.

Machine Demolition and Disposal

Procedures for safely dismantling and disposing of the machine at its end-of-life.

Delivery and Warranty

Inspection on Receipt

Steps to check the machine for damage upon delivery.

Guarantee Information

Details the warranty coverage, terms, and conditions.

After-Sales Support

Contact points and necessary information for technical assistance.

Environmental Protection

Protection Against Freezing

Recommendations to prevent ice formation in machine circuits during cold conditions.

General Information

Manual Scope and Consultation

Explains the manual's purpose, structure, and how to use its content effectively.

Manual Conservation and Addressees

Covers keeping the manual in good condition, its revision, and who it's for.

User Qualifications and Passwords

Details operator qualifications and the machine's password-protected access levels.

Glossary and Pictograms

Glossary of Terms

Defines technical terms used in the manual as per EU directives.

Operator Qualification Symbols

Explains symbols indicating different operator skill levels and roles.

Safety Pictograms

Illustrates and explains symbols for dangers, obligations, and prohibitions.

Machine Identification and Certification

Manufacturer and Machine Data Plates

Provides details on manufacturer info and essential machine identification plates like CE and PED.

EC Conformity and Warranty

Confirms machine compliance with directives and outlines warranty terms and support.

User's Preliminary Operations

Lists essential setup tasks the user must perform before machine operation.

Comprehensive Safety Guidelines

Safety Rules and Standards

Lists harmonized technical standards applied to the machine for safety assurance.

General Safety Recommendations

Crucial advice for safe operation, handling, and maintenance to prevent accidents.

Control Operations and Inspections

Details routine checks and operational tests necessary for safe machine performance.

Hazard Identification and Risk Management

Danger Zones and Safety Devices

Identifies hazardous areas and outlines the machine's integrated safety features.

Pressure Safety Components

Explains the function of pressure-switches and safety valves for over-pressure protection.

Residual Risks and Contamination

Addresses unavoidable risks and the potential for product contamination during operation.

Installation and Handling

Installation Site Requirements

Specifies the ideal environmental and spatial conditions for machine installation.

Operator Workspace and Shipping

Defines operator areas and provides guidelines for safe machine transport.

Lifting, Moving, and Assembly

Details correct procedures for machine lifting, moving, and reassembly.

Connections and Setup Procedures

Hydraulic and Pneumatic Connections

Guides for connecting the machine's hydraulic and pneumatic systems.

Electric System Connection

Critical instructions for the safe and compliant connection to the main power supply.

Preliminary Checks and Testing

Lists essential checks, phase balance, and loadless testing before operation.

Machine Description and Usage

Principal Components Overview

Overview of the main parts and systems that constitute the OMNIA crossflow filter.

Intended Use and Prohibitions

Specifies the exact applications and lists forbidden uses for the machine.

Operational Recommendations

Provides essential advice for optimal and safe machine operation.

Process Flow Chart

Flow Chart Overview and Key

Introduces the process flow chart and provides a legend for component identification.

Technical Specifications

Performance and Servomechanisms

Details performance evaluation methods and required support systems.

Consumption and Detergents

Quantifies operational utilities and chemical detergents required for the machine.

Technical Data, Dimensions, and Noise

Presents key technical data, physical dimensions, and noise emission levels.

Operator Control Panel

Panel Overview and Components

Describes the main interface for operating and monitoring the machine, including its elements.

Emergency Stop Function

Details the procedure for immediate machine shutdown and safe restart.

Machine Operation Procedures

Process Parameters and Starting

Explains critical process parameters and the step-by-step guide to starting machine operation.

Work Cycle Interruption and Stopping

Describes how to pause/resume cycles and conditions for automatic machine stoppage.

Working Stages and Washing

Filling, Pressurization, and Filtration

Details the initial stages of the filtration process, including backwashing.

Product Emptying and Pressure Venting

Outlines procedures for emptying the machine and venting residual pressure.

Washing Procedures and Checks

Explains various washing methods and how to verify their effectiveness.

Troubleshooting and Alarms

System Messages and Alarms

Explains how the machine communicates status and potential issues via messages and alarms.

Alarm List and Solutions

Provides a comprehensive list of alarms, their causes, and recommended corrective actions.

End-of-Life and Support

Putting the Filter Out of Operation

Instructions for placing the machine into long-term storage.

Technical Assistance and Spare Parts

Information on obtaining support, spare parts, and contacting the service center.

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