NOTE:
When removing the sliding gear
assembly, be careful not to drop the needle
roller half-bearings.
6. Remove the 5th speed sliding gear, shaft and
fork as an assembly from the primary shaft.
(Fig.
12)
7. Remove the needle bearing race and washer
from the shaft.
8. Mark the 5th speed hub and sliding gear with
marking paint for reassembly. Remove the
sliding hub from the 5th speed gear.
9. Remove the 5th speed drive gear from the
secondary shaft.
10.
Remove the pivoting interlock assembly.
11.
Remove three (3) bolts securing the roller
bearing retaining plate and remove plate. (Fig.
12)
12.
Remove the twenty (20) bolts, securing the
half-casings and separate the cases by lifting
up on the case half containing differential
adjusting nut (left-hand case). (Fig. 13)
NOTE:
Do not use sharp metal tools to pry
apart case halves.
13
TI
9 7 5 4 15 17 19
14 12 10
8
6 3 16 18 20
Fig. 13
13.
Remove the differential assembly and lift out
the primary and secondary shaft assemblies.
(Fig. 14)
14.
Remove the reverse gear shaft, gear, and
friction washers from the case. (Fig. 15)
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