Manual Transmission
F:06:11
5. Remove the reverse shift fork.
NOTE:
The detent ball is spring loaded and will
fly out when the shaft is removed.
6. Remove the reverse shift rod from the case.
7. Remove the reverse light switch from the case.
8. Extract the detent ball and spring.
REASSEMBLY
NOTE:
The reverse shaft detent spring is shorter
than the other detent springs.
f. Insert the reverse shaft detent spring and ball
into the half-casing through the reverse lights
switch.
2.
Depress the ball with a drift and insert the
reverse shaft.
3. Install the reverse shift fork with the end of the
arm fitted in slot on shaft.
4.
Install the wave washer on the locking bolt and
fasten fork to the case. Torque tighten the
bolt.
NOTE:
The 3rd-4th and the 1st-2nd detent
springs are the same length.
5. Insert the 3rd-4th detent spring and ball into
the half-casing.
6. Depress the detent ball with a drift and insert
the 3rd-4th shift rod into the case.
NOTE:
When installing the rollpins, the gap in
the pin must face towards the rear cover.
7. Fit the
3rd-4th
shift fork
on,
the shift rod and
insert the rollpin.
8. Insert the 1st-2nd detent spring and ball into
the half-case.
NOTE:
When installing the rollpins, the gap in
the pin must face towards the rear cover.
9. Fit the 1st-2nd shift fork and damping spring
on the rod and insert the
rottpins
<,3A.
NOTE:
When installing the damping spring's
outer rollpin, the top of this rollpin must be
flush with the spring coil to avoid contact with
the 1st speed gear.
REAR COVER
DISASSEMBLY
1.
Compress the selector shaft spring with Tool
J28869 and remove the two (2) half-bushes
from each end of the spring. (Fig.
40)
2.
Remove the rear cover plug and remove the
selector fork rollpins, securing the fork to the
shaft.
3. Remove the selector shaft and fork from the
rear cover.
4.
Remove the shaft seal from the rear cover.
5. Remove the selector shaft spring from the rear
cover.
Fig. 40
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