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Brakes,
Wheels and Tyres
FRONT BRAKE CALIPER
REMOVAL
1.
Remove brake disc pads as previously
described.
2.
Disconnect brake line at caliper and cap.
3. Remove two bolts securing the disc caliper
assembly to the hub carrier and remove
caliper.
(Fig.
5)
NOTE:
Any shims removed between the
mounting faces should be noted so they can be
replaced in the same position upon
installation.
INSTALLATION
1.
To complete installation, reverse the removal
procedure.
2.
Torque fasteners to specification and bleed
brake system.
UNIT DISASSEMBLY
1.
Remove the caliper assembly as previously
described.
2.
Remove caliper piston dust cover retaining
ring
and remove piston dust covers. (Fig. 6)
3. Pack a clean piece of shop towel between the
pistons and then drive them from the cylinder
bores by applying clean compressed shop air
to the inlet connection.
CAUTION:
Care should be exercised that
fingers are kept well clear from the gap area
and eye protection should also be worn as
there may be fluid spray.
4.
Remove piston sealing ring from bore.
NOTICE: Care should be exercised not to
damage the bore or locating groove.
5. Remove dust cap and unscrew bleed screw.
NOTICE: No attempt should be made to
remove the bolts and separate the two halves
of the caliper body.
INSPECTION
1.
Clean all parts thoroughly with Girling cleaning
fluid
or
fresh,
clean specified
brake
fluid.
(DOT
4 only).
2.
Examine the cylinder bores and pistons
carefully for signs of damage, abrasion,
scuffing or corrosion. New pistons may be
"
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