Body
—
Interior
P:03:01
GLASS
"
FIXED DOOR GLASS
If replacement fixed glass
is not
assembled with
the power window upper channel (guide), perform
the replacement procedures described
in
this
subsection.
Removal
1.
Remove upper
and
lower door trim panels.
2.
Remove inner power window
seal.
3. Remove door assembly,
and
place
on
suitable
work surface.
4.
Using either piano wire
or a hot
knife,
cut
polyurethane bead securing glass
to
door
assembly.
5. Remove excess polyurethane adhesive from
door
assembly where
new
glass will
be
installed.
Installation
Note:
With
a new
door replacement only, apply epoxy
primer
to
stainless steel where glass will
be
secured.
This
is not
necessary
on
original doors
as
they have been primed
at the
factory. Without this
primer, bonding
of the
glass
to the
door will
not be
possible.
1.
Using glass primer
2,
apply
a
bead
13mm (
y
2
")
wide around
the
perimeter
on the
exterior side
of
the
fixed glass.
Let
primer
dry
approximately
fifteen
(15)
minutes.
2.
Apply a bead
of
polyurethane adhesive
(16711)
approximately
9mm
(
3
/
8
")
in
diameter
to the
outside perimeter
of the
fixed glass.
3. Position fixed glass into door assembly, install
spacers standing
up on
longest edge.
4.
Hold glass
in
position. Install rubber trim
between fixed glass
and
door assembly. This
must
be
done while polyurethane
is
still
wet.
Let polyurethane
dry for
approximately
six
hours
at a
constant room temperature.
5. After polyurethane
is
dry it can be
cleaned
and
trimmed with
a
razor blade scraper.
6. Position
and
secure door assembly.
7. Raise
and
lower power window
to
check
alignment. Adjust power window inner door
guides,
if
necessary.
8. Position
and
secure inner power window
seal.
9. Position
and
secure lower
and
upper interior
door trim panels.
REAR QUARTER GLASS
Removal
1.
Remove rear quarter panel,
and
place
on a
suitable work surface.
2.
Using either piano wire
or a hot
knife,
cut
polyurethane adhesive bead securing glass
and
air inlet grille
to
rear quarter panel.
3. Remove
air
inlet grille
and
glass from quarter
panel.
4.
Remove
any
excess polyurethane adhesive
from quarter panel.
Installation
Note:
With
a new
rear quarter panel replacement only,
apply epoxy primer
to
stainless steel where glass
will
be
secured. This
is not
necessary
on
original
quarter panels
as
they have been primed
at the
factory. Without this primer, bonding
of the
glass
to
the
quarter panel will
not be
possible.
1.
Using glass primer
2,
apply
a
bead 12.7mm
(14
")
wide around
the
perimeter
on the
exterior
side
of the
glass.
Let
primer
dry
approximately
fifteen
(15)
minutes.
2.
Apply
a
bead
of
polyurethane adhesive
approximately 9.15mm
(
3
/
8
")
in
diameter
to the
outside perimeter
of
fixed glass
and air
inlet
grille.
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