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DEMAG DC-Com 1 User Manual

DEMAG DC-Com 1
124 pages
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Operating instructions / Accessories /
Component parts
Demag DC-Com 1 – 10 chain hoist
181209 en GB 21480244 720 IS 817
Distributed by Tri-State Equipment Company Inc.
Email: sales@tsoverheadcrane.com
Web: www.tsoverheadcrane.com
PH: 314-869-7200 | FAX: 314-869-7226

Table of Contents

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DEMAG DC-Com 1 Specifications

General IconGeneral
BrandDEMAG
ModelDC-Com 1
CategoryChain Hoists
LanguageEnglish

Summary

General Information

DC-Com Chain Hoist Overview

Overview of the Demag DC-Com chain hoist product.

Safety

Intended Use of the Machine

Defines the machine's intended use and limitations.

Hazards Caused by the Machine

Identifies potential hazards associated with machine operation.

Owner's Responsibility for Safety

Outlines the owner's responsibilities for safe operation.

Operating Personnel Requirements

Specifies qualifications and training for operating personnel.

Personal Protection Equipment (PPE)

Lists essential personal protective equipment (PPE) for operation.

Emergency Stop Device

Details the location and function of the emergency stop.

Regular Inspections Schedule

Requirements for periodic safety inspections and record-keeping.

Technical Data

Model Code Explanation

Explanation of the model code structure for identifying hoist configurations.

Hoist Selection Table

Table for selecting hoist specifications based on SWL and other parameters.

Electrical Key Values

Technical electrical data including motor specifications and performance.

Hoist Motor Data

Detailed electrical data for hoist motors.

Safety Instructions for Transport

Safety precautions during transport and handling.

Operating Conditions

Specifies environmental conditions for safe operation.

Technical Description

Drive and Brake System

Description of the hoist's drive motor and braking system.

Gearbox and Slipping Clutch

Explanation of the gearbox and slipping clutch functionality.

Control System Details

Details on the 24-V contactor control system and its features.

7-Segment Display Functionality

How to read the 7-segment display for status and errors.

Suspension Options

Details on standard and optional suspension brackets.

Trolley Types and Usage

Information on different types of trolleys and their use.

Fitting Instructions

Safety Instructions for Assembly

Critical safety guidelines for the assembly process.

Tightening Torques

Specifies torque values for various bolted connections.

Assembly Procedure Steps

Step-by-step guide for assembling the chain hoist.

Connecting the Control Pendant

Instructions for connecting the control pendant to the hoist.

Suspending the Chain Hoist

Guidelines for safely suspending the chain hoist.

Line Connection Procedure

Instructions for connecting the hoist to the power supply.

Circuit Diagrams and Control Cards

Electrical circuit diagrams and control card information.

Circuit Diagram for Solo Hoist

Electrical diagram for the solo hoist configuration.

Setting Parameters with Control Pendant

How to set hoist parameters using the control pendant.

Starting Parameter Setting Mode

Procedure to enter parameter setting mode.

Setting Lower Hook Position

Procedure for adjusting the lower hook position limit.

Putting Into Service

Safety Instructions for Initial Service

Safety measures before initial operation.

Inspection Regulations for Service

Overview of regulations for initial inspections.

Pre-Service Inspection Checklist

Checklist for pre-service inspections.

Inspections Before Handover

Final checks before handing over the unit.

Operation Guidelines

Safety Instructions for Operation

Essential safety guidelines for operating the hoist.

Switching On Procedure

Steps and checks before switching on the hoist.

Inspections Before Starting Work

Pre-operation checks to ensure safe working.

General Operation Procedures

General guidelines and safety measures during operation.

Emergency Stop Functionality

How to use and reset the emergency stop function.

Taking Out of Service Due to Faults

Steps for immediate shutdown due to faults.

Maintenance and Repair

Safety Instructions for Maintenance

Critical safety warnings for maintenance activities.

Routine Inspections Schedule

Schedule and procedures for routine inspections.

Faults and Warnings

Safety Instructions for Faults/Warnings

Safety precautions for handling faults and warnings.

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