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DEMAG DIC 002 Series User Manual

DEMAG DIC 002 Series
84 pages
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Quick-step operating instructions
Dedrive Compact STO frequency inverters DIC-x-002 to DIC-x-210
Valid for software version 5.4.2/050-10 and higher with DIC-x-xxx-X-0000-x3 hardware
290623 en GB 211 170 44 720 IS 922

Table of Contents

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DEMAG DIC 002 Series Specifications

General IconGeneral
BrandDEMAG
ModelDIC 002 Series
CategoryDC Drives
LanguageEnglish

Summary

General Information

Dedrive Compact STO Frequency Inverter

Introduction to the Demag quality frequency inverter and its compliance with standards.

Symbols and Signal Words

Explains safety symbols (DANGER, WARNING, CAUTION) and their meanings for hazard communication.

Information on Operating Instructions

Details the purpose and target audience of the operating instructions for safe use.

Liability and Warranty

Outlines manufacturer's liability limitations and warranty conditions for proper use.

Definition of Personnel

Defines roles like Manufacturer, Owner, and Operating Personnel, specifying required qualifications.

After-Sales Service

Provides contact information and procedures for technical support, spare parts, and service inquiries.

Safety

General Information on Safety

Overview of safety aspects for personnel protection and equipment operation, emphasizing hazards.

Intended Use

Specifies the correct application of frequency inverters and limitations to prevent hazards and damage.

Hazards Caused by the Frequency Inverter

Details potential dangers like electric shock, warnings about non-compliance, and specific hazards.

Responsibility of the Owner

Outlines owner's obligations regarding safety measures, compliance with regulations, and personnel training.

Operating Personnel Requirements

Specifies the qualifications and age requirements for personnel working on the installation.

Personal Protection Equipment

Recommends necessary protective gear for personnel working on or with the installation based on hazard assessment.

Technical Data

STO "Safe Torque Off" Safety Function Data

Provides technical parameters for the STO safety function, including PL, SIL, MTTFd, DC, and CCF ratings.

Model Code

Explains the structure and meaning of the Dedrive Compact STO inverter model code for identification.

DIC-4-xxx-C Frequency Inverter

Presents dimensions and thermal resistance values specific to the DIC-4-xxx-C model.

Selection Table

Offers detailed technical specifications for DIC-2 and DIC-4 frequency inverters based on current codes.

Operating Diagrams

Illustrates derating diagrams for output current and coolant temperature based on altitude and ambient conditions.

Scope of Delivery, Transportation and Storage

General Information on Scope of Delivery

Describes the modular nature of inverters and how the scope can be customized with optional components.

DIC-2-003 to 010 and DIC-4-002 to 009 Frequency Inverters

Lists the items included in the scope of delivery for specific inverter models and their part numbers.

DIC-2-018 and DIC-4-014 to 040 Frequency Inverters

Details the scope of delivery for DIC-2-018 and DIC-4-014 to 040 frequency inverter models.

DIC-4-045 to 120 Frequency Inverters

Lists the components included in the scope of delivery for DIC-4-045 to 120 frequency inverter models.

DIC-4-150 to 210 Frequency Inverters

Specifies the items included in the scope of delivery for DIC-4-150 to 210 frequency inverter models.

Transport, Packing and Storage

Provides safety warnings and guidelines for handling, packing, and storing the frequency inverter to prevent damage.

Assembly and Installation

Safety Instructions for Assembly/Installation

Details critical safety precautions for working with live components and during installation to prevent injury.

Fitting the Hardware Modules

Instructions for installing optional communication and extension modules into the inverter's slots.

Checking the Installation Location

Guidelines for selecting a suitable installation site, ensuring proper ventilation, cleanliness, and accessibility.

Mechanical Installation

Covers general mechanical installation aspects, including IP20 enclosure requirements and vibration resistance.

Electric Cabling and Wiring

Safety instructions and conditions for connecting cables, including earthing, separation of cables, and EMC measures.

Mains Connection

Illustrates and describes the correct procedures for connecting the frequency inverter to the 3ph/400 V AC mains supply.

Motor Connection

Provides detailed guidance on connecting motors and braking resistors, including cable length recommendations and diagrams.

Control Terminals

Explains the function and connection of control terminals, including digital inputs, outputs, and power supply.

Putting the Equipment into Service

Safety Instructions when Putting the Equipment into Service

Crucial safety measures and precautions to prevent hazards during the initial startup and commissioning process.

General Information on Commissioning

Outlines the general procedure for commissioning, including drive control via terminals and initial parameter settings.

Programming Parameters with the KP500 Keypad Unit

Describes key assignments, displays, and menu navigation for parameter configuration using the KP500 keypad.

Programming Parameters with Parcom Compact Software

Explains how to use the Parcom Compact software for configuring and programming inverter parameters via PC.

Commissioning in Practice

Step-by-step guide for practical commissioning, including parameter setup, motor identification, and checking drive behavior.

Parameters and Functions

General Information on Parameters/Functions

Introduces the parameter structure and methods for configuration via PC software or keypad unit.

Reset

Details how to acknowledge error messages and restore default settings using the Program parameter.

Brake Application Time

Explains the function and calculation of brake application time relative to deceleration and control signals.

Digital Inputs and Outputs

Covers the assignment and functions of digital inputs and outputs for controlling drive behavior and status.

Setpoint Value Generation in Steps (SOST)

Describes how step-based setpoint value generation is activated and configured using digital inputs.

Stepless Setpoint Value Generation with Memory Function (SOSP)

Explains setpoint value memory functions activated by input signals for controlling drive speed.

Rotary Encoder

Information on connecting and configuring rotary encoders for speed measurement and control, including operation modes.

Frequency Switch-off Limit

Explains how to set a maximum output frequency limit to prevent over-frequency operation and trigger error messages.

Diagnosis

Status Display

Interprets the status indicated by LEDs and display elements (RUN, WARN, FAULT) for operational status and errors.

Warning Message

Lists and explains various warning messages that can occur, their codes, and potential causes.

Error Message

Details error codes, their meanings, and troubleshooting steps for diagnosing and resolving faults.

Repairs

General Information on Repairs

Provides safety instructions and guidelines for maintenance, dust removal, and storage of the frequency inverter.

Parameters

Extract from the List of Parameters

Lists key parameters, their ranges, default settings, and explanations for configuration and operation.

Accessories

Line Reactors, Line Filters, Output Filters

Lists part numbers for various filters and reactors required for different inverter models and frequency ranges.

Optional Modules/Options

Catalog of optional modules like keypad units, communication modules, and interface converters with part numbers.

Block Wiring Diagram

Circuit Diagram

Presents the overall circuit diagram of the frequency inverter, showing connections for power, motor, encoder, and control signals.

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