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DEMAG DRF 200 User Manual

DEMAG DRF 200
52 pages
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Assembly instructions
DRF 200 friction wheel travel drive with travel motor
120914 en GB 214 395 44 719 IS 913.92

Table of Contents

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DEMAG DRF 200 Specifications

General IconGeneral
BrandDEMAG
ModelDRF 200
CategoryDC Drives
LanguageEnglish

Summary

General Information and Guidance

Symbols and Signal Words

Explains safety symbols and signal words used in the instructions for hazard identification.

Information on Assembly Instructions

Provides guidance on effective use of assembly instructions and personnel requirements.

Use of Spare Parts

Recommends using approved spare parts for safety, performance, and warranty preservation.

Definition of Personnel

Defines roles: manufacturer, owner, operator, trained, and specialist personnel.

Safety Precautions and Responsibilities

General Safety Overview

Overview of safety aspects for personnel protection and ensuring safe, trouble-free operation.

Intended Use

Specifies correct usage, limitations, and compliance requirements for the DRF 200 travel drive.

Hazards of the DRF 200 Friction Wheel Travel Drive

Details potential hazards including live components, crushing, falling parts, and operational risks.

Owner's Responsibility

Outlines owner's obligations for safety, compliance with regulations, and personnel training.

Technical Data and Specifications

Travel Speed, Motor Size, and Load Capacity

Provides data on travel speeds, motor sizes, and maximum load capacities for different configurations.

Motor Key Data

Lists detailed technical specifications, electrical data, and weight for ZBF and KBF motors.

Dimensions

Presents dimensional drawings and key measurements for the DRF 200 drive with ZBF motor.

Transport, Packing, and Storage

Safety instructions and guidelines for proper transporting, packing, and storing the equipment.

Technical Description of Components

General Design

Describes the general design, gearbox, and motor integration of the friction wheel drive.

Trolley Description

Explains the specialized trolley design, its features, and compatibility with I-beam girders.

Runway Considerations

Discusses runway requirements, curve radii, and considerations for optimal travel characteristics.

Trolley for KBK Crane Construction Kit

Details the trolley specifically designed for integration with KBK crane construction kits.

Assembly Procedures and Safety

General Assembly Information

Provides general guidance, recommendations, and prerequisites for DRF 200 installation.

Safety Instructions for Assembly

Crucial safety warnings and precautions for personnel during the assembly process.

Installation Procedure

Step-by-step instructions for the correct installation of the DRF 200 friction wheel travel drive.

Preparation for Installation

Steps to prepare the drive before installation, including releasing air and adjusting components.

Putting into Service

Safety Instructions for First-Time Use

Essential safety precautions and requirements before the initial start-up of the installation.

Inspection Regulations

Details inspection regulations and the necessity of tests before and during operation.

Checks on Entering Service and Handover

Defines final checks, safety device verification, and handover procedures before operation.

Operation Guidelines

Safety Instructions for Operation

Critical safety guidelines and warnings for safe and proper operation of the equipment.

Switching On Procedure

Procedures and checks to be performed by the operator before switching on the drive.

General Operation

General operational guidelines, important information, and safety during ongoing use.

Taking Equipment Out of Operation

Procedures for safely taking the equipment out of service due to faults, end of shift, or maintenance.

Maintenance and Repair

Safety Instructions for Maintenance and Repair

Mandatory safety precautions for personnel performing maintenance and repair tasks.

Basic Maintenance Requirements

General information on maintenance intervals, checks, and requirements for the drive.

Maintenance Schedule

A comprehensive schedule outlining required maintenance activities and their frequency.

Maintenance Work Procedures

Detailed procedures for specific maintenance tasks like oil lubrication, grease lubrication, and brake checks.

Malfunctions and Warnings

Safety Instructions for Malfunctions and Warnings

Safety advice and procedures for responding to malfunctions and warning signals.

Disassembly and Disposal

General Disassembly and Disposal

General safety instructions and guidelines for the disassembly and environmentally friendly disposal of the equipment.

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