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Denali GEN II CANsmart - User Manual

Denali GEN II CANsmart
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Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra
mile to make sure our instructions are clear and as easy to understand as possible. If
you have any questions, comments, or suggestions don’t hesitate to give our experts
a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM
Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If
you are unsure of your ability to properly install a product, please have the product
installed by your local motorcycle dealer. DENALI takes no responsibility for damages
caused by improper installation. Caution: When installing electronics it is extremely
important to pay close attention to how wires are routed, especially when mounting
products to the front fender, front fork, or fairing of your motorcycle. Always be sure
to turn the handlebars fully left, fully right, and fully compress the suspension to
ensure the wires will not bind and have enough slack for your motorcycle to operate
properly.
Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws and
bolts. It is also important to ensure that all hardware is tightened to the proper torque
specifications as listed in your owner’s manual. For included accessory hardware
please refer to the default torque specifications provided below. Inspect all hardware
after the first 30 miles to ensure that proper torque specifications are maintained.
Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the “mounting
surface” to the end of the screw, so only include the screw head when measuring
countersunk screws.
M3 10.0 in-lbs - 1.0 Nm
M4
23.0 in-lbs
- 2.5 Nm
M5 44.5 in-lbs 3.5 ft-lbs 5.0 Nm
M6 78.0 in-lbs 6.5 ft-lbs 9.0 Nm
M8 - 13.5 ft-lbs 18.0 Nm
M10 - 30.0 ft-lbs 41.0 Nm
M12 - 52.0 ft-lbs 71.0 Nm
in-lbs
ft-lbs NmBolt Size
0in 1 2
3
What’s In The Box?
DENALIELECTRONICS.COM
Instruction Manual
(a) CANsmart™ Controller..........................................................Qty 1
(b) 3-Pin 5ft Horn Extension.......................................................Qty 1
(c) 3-Pin 5ft LED Light Extension.................................................Qty 2
(d) 3-Pin Brake Light Wiring Adapter............................................Qty 1
(e) Zip Tie...............................................................................Qty 4
(f) Adhesive Dual Lock..............................................................Qty 1
(g) USB to Micro USB Programming Cable.....................................Qty 1
Kit Contents
(b)
(c)
(f)
(d)
(e)
(g)
(a)
GEN II CANsmart™ Controller
DNL.WHS.11702
BMW K1600 Series
BMW S1000XR
BMW F850GS & GSA
BMW F750GS
ONLINE
USER GUIDE
DENALIelectronics.com/BMW-CANsmart-User-Guide

Questions and Answers

Summary

Device Overview

Overview of Device

Details the plug-n-play installation and control of up to four accessories via the CANsmart Controller and software.

Overview of System Features

Highlights features like independent light adjustment, 'flash to pass', 'strobe when horn active', and smart brake light capabilities.

Connecting To CAN bus

Bikes With Anti-Theft Alarm System

Step-by-step guide for connecting the CANsmart Controller to bikes equipped with an Anti-Theft Alarm System (DWA).

Bikes Without Anti-Theft Alarm System

Step-by-step guide for connecting the CANsmart Controller to bikes without an Anti-Theft Alarm System.

Connecting Accessories

Light Set One & Two (Red & White Circuits)

Connects DENALI Light Pods to the controller using light extension splitters, detailing red/white circuits.

Horn (Blue Circuit)

Instructions for connecting an auxiliary horn using the blue circuit on the CANsmart Controller.

Brake Light (Yellow Circuit)

Guide for connecting an auxiliary brake light using the yellow circuit on the CANsmart Controller.

Connecting To The Battery

Connect To The Battery

Details connecting the CANsmart wiring harness to the motorcycle battery terminals, including fuse holder placement.

Alternate Light Wiring Options

Left;Right Split Lights

Explains wiring LED lights split left/right for specific turn signal active features and software reassignment.

Software Overview

Circuit Function Selector

Explains how to select accessory functions for each circuit via the CANsmart software.

Auxiliary Lights One (Pair or Split)

Details settings for Auxiliary Light One, including brightness, 'Off when turn signal active', 'Strobe when horn active', and dimming modes.

Auxiliary Lights Two (Pair or Split)

Details settings for Auxiliary Light Two, including brightness, 'Off when turn signal active', 'Strobe when horn active', and dimming modes.

Auxiliary Brake Light

Explains the smart brake light features, including running light, flash patterns, and deceleration braking.

Auxiliary Horn

Describes the horn circuit for adding an auxiliary horn without a relay.

Accessory

Provides switched 12v power to an accessory, with optional time-out after ignition off.

Turn Signals

Enables the addition of auxiliary turn signals without tapping into the bike's factory harness.

Run;Brake;Turn

Adds auxiliary run, brake, and turn signals with flash patterns, without altering the factory harness.

Heated Gear

Enables heated gear to work with the motorcycle's factory heated grip settings for temperature adjustment.

Where To Download The Software

Information on where to download the CANsmart Accessory Manager Software for Windows and Mac.

Connecting The Device To The Software

Step-by-step instructions for connecting the CANsmart Controller to the Accessory Manager Software.

Controlling Via The Motorcycle

Auxiliary Light Set One

Explains how to control Auxiliary Light Set One using the motorcycle's controls for on/off, dimming, and intensity adjustment.

Auxiliary Light Set Two

Explains how to control Auxiliary Light Set Two using the motorcycle's controls for on/off, dimming, and intensity adjustment.

Auxiliary Horn

Instructions for sounding the auxiliary horn using the vehicle's original horn button.

Auxiliary Brake Light

Details how to activate the auxiliary brake light, including settings for deceleration-activated flashing.

Troubleshooting Guide

Diagnostics Windows

Overview of the Diagnostics Window for monitoring power consumption, battery/CAN bus voltage, and device temperature.

Status Indicator Light Key

Defines CANsmart status indicator light colors/patterns and provides solutions for system faults.

Online Trouble Shooting Guide

Provides a link to the most up-to-date and comprehensive troubleshooting guide online.

Overview

The DENALI CANsmart™ Controller is a sophisticated electronic device designed to integrate and control up to four motorcycle accessories, offering plug-n-play installation and extensive customization options. It is compatible with specific BMW models, including the K1600 Series, S1000XR, F850GS & GSA, and F750GS. The device aims to simplify accessory installation by eliminating the need for additional relays and complex wiring harnesses, while providing advanced control directly from the motorcycle's existing controls or dedicated software.

Function Description:

The core function of the CANsmart™ Controller is to act as an intelligent hub for motorcycle accessories. It connects to the motorcycle's CAN bus system, allowing for seamless communication and control. The device features four independent circuits, each pre-programmed for specific accessory types in its default configuration: two circuits for DENALI 2.0 lights, one for a SoundBomb horn, and one for a B6 auxiliary brake light. However, its versatility is a key feature, as the Circuit Function Selector in the CANsmart™ software allows users to reassign any accessory to any of the four circuits, making it adaptable to a wide range of needs.

The two auxiliary light circuits enable independent adjustment of high and low beam brightness, controllable directly from the vehicle's "WonderWheel" or other original switches. These circuits also support advanced lighting features such as "flash to pass" (strobing auxiliary lights when the high beam switch is pulsed), "strobe when horn active" (strobing auxiliary lights when the horn is sounded), "off when turn signal active" (canceling lights on the corresponding side when a turn signal is engaged), "inverse flashing when hazards active," and "modulation" for enhanced visibility. For two-wire auxiliary LED lights, a "Three-Wire Dimming Mode" can be disabled to ensure proper dimming operation.

The auxiliary brake light circuit transforms a simple two-wire brake light into a "smart brake light." This includes functionality such as a running light, multiple flash patterns, and deceleration-activated braking. Users can customize settings like "Brake Flashing Travel Speed" and "Deceleration activated braking sensitivity" through the software.

The auxiliary horn circuit simplifies the addition of an auxiliary horn, eliminating the need for a separate relay and dedicated wiring harness. This circuit provides a direct connection for the SoundBomb horn, with specific wiring instructions for positive and negative terminals.

An additional "Accessory/Ignition Supply" circuit provides switched 12V power to any accessory when the motorcycle's ignition is turned on. This circuit also features a configurable time-out, allowing the accessory to remain powered for a set duration (0-60 seconds) after the ignition is turned off, while the 3rd "data" wire turns off instantly with ignition.

Furthermore, the CANsmart™ Controller supports "Turn Signals" and "Run/Brake/Turn Light" functions, enabling the addition of auxiliary turn signals or combined run/brake/turn signals with flash patterns without tapping into the bike's factory harness. A "Heated Gear" circuit is also available, allowing heated gear to work in conjunction with the motorcycle's factory heated grip settings, with adjustable temperature for each stage.

Usage Features:

The CANsmart™ Controller is designed for ease of use, both in installation and daily operation. Installation: The device offers plug-n-play installation, connecting in-line with the motorcycle's DWA (Anti-Theft Alarm) unit or directly to the DWA connector for bikes without an alarm. Wiring accessories involves plugging male 3-pin or 2-pin connectors into the corresponding circuits on the CANsmart™ Controller. Routing harnesses requires securing them to the vehicle's frame with included zip ties, avoiding moving components like radiator fan blades or suspension. Connecting to the battery involves ring terminals, with the fuse holder placed in an easily accessible location. Software Control: The CANsmart™ Accessory Manager Software, available for Windows and Mac, is central to customizing the device. It allows users to:

  • Reassign Circuit Functions: The "Circuit Function Selector" enables changing the function of any of the four circuits from a drop-down menu.
  • Adjust Light Settings: Independently adjust day and night intensity for auxiliary lights, enable or disable features like "Off when turn signal active," "Strobe when Horn active," "Strobe on Flash to pass," "Inverse flashing when hazards active," and "Modulation." Strobe intensity and modulation variation can also be fine-tuned.
  • Customize Brake Light Behavior: Set running light intensity, brake light intensity, and choose from various flash patterns such as "Solid on braking," "Brake Applied Flashing (Continuous)," "Brake Applied Flashing (California legal)," "Flash on Emergency Stop," and "Flash on Rapid Engine Braking." "Brake Flashing Travel Speed" and "Deceleration activated braking sensitivity" are also adjustable.
  • Enable/Disable Horn: Simply enable or disable the auxiliary horn function.
  • Configure Accessory Time-out: Set the duration for which an accessory remains powered after ignition off.
  • Adjust Heated Gear: Control the temperature for each stage of heated gear in conjunction with factory heated grips. Motorcycle Control: Many accessory functions can be controlled directly from the motorcycle's existing switches:
  • Auxiliary Lights On/Off: Press and hold the turn signal cancel button for 3 seconds.
  • Enter/Exit Dimming Mode: Hold the "WonderWheel" left for 3 seconds to enter, and hold left for 1 second or wait 5 seconds to exit.
  • Adjust Light Intensity: Scroll the "WonderWheel" up/down to adjust brightness from 0% to 100%.
  • Auxiliary Horn: Press the vehicle's original horn button.
  • Auxiliary Brake Light: Apply the vehicle's front or rear brakes.

Maintenance Features:

The CANsmart™ Controller includes several features to aid in maintenance and troubleshooting: Diagnostics Window: Accessible from the main menu of the software, this window provides an overall view of the system's power consumption, battery/CAN bus voltage, and device temperature.

  • Output Circuits: Displays average and peak current draw for each of the four circuits (Red, Blue, Yellow, White), allowing users to monitor power usage and identify potential overloads.
  • Output Circuit Test: Sliders underneath each circuit name allow users to test individual circuits. This feature requires the unit to be connected to the battery or another 12V DC power source. Circuits revert to normal operation when the diagnostics window is closed. Horn and Accessory circuits can only be tested at 100% intensity.
  • System Information: Shows real-time data for temperature, battery voltage, switch state, horn input voltage, and CANBUS data status (active/inactive).
  • Messages: Provides diagnostic messages, such as "Device not connected to battery" or "No CAN bus data detected," to help identify connection issues or ignition status. Status Indicator Light: A multi-color LED status indicator light, located next to the micro USB programming port, provides visual feedback on the device's operational status and potential faults. The manual includes a "Status Indicator Light Key" that defines various LED colors and flash patterns (Solid Green, Slow Flashing Green, Quick Flashing Green, Solid Red, Flashing Red, Solid Green & Flashing Red, Solid Red & Solid Green, Flashing Red & Flashing Green) and offers corresponding solutions. These solutions range from connecting to software for reset or firmware upgrades, checking/increasing fuse settings, cycling ignition, to returning the device for analysis or checking CAN bus connections. Hardware Sizing Guide: The manual includes a table of default torque specifications for common bolt sizes (M3 to M12) in in-lbs, ft-lbs, and Nm, along with a ruler to help measure screws and bolts. This ensures proper installation and prevents damage from over- or under-tightening.

General Maintenance Tips:

  • Thread Locker: Strongly recommends using medium strength liquid thread locker on all screws and bolts.
  • Torque Specifications: Emphasizes tightening all hardware to proper torque specifications, referring to the owner's manual for vehicle-specific hardware and the provided table for accessory hardware.
  • Post-Installation Inspection: Advises inspecting all hardware after the first 30 miles to ensure proper torque specifications are maintained.
  • Wire Routing: Stresses the importance of careful wire routing, especially near moving components, and ensuring enough slack for full handlebar movement and suspension compression to prevent binding.
  • Fuse Holder Placement: Recommends placing the fuse holder in an easily accessible location for convenient service in case of a blown fuse.

By combining robust functionality with intuitive control and comprehensive diagnostic tools, the DENALI CANsmart™ Controller offers a powerful and user-friendly solution for integrating and managing motorcycle accessories.

Denali GEN II CANsmart Specifications

General IconGeneral
Input Voltage12 VDC
Output Channels4
Communication ProtocolCAN bus
Dimensions4.25 x 1.5 x 0.5 inches
Weight2.5 oz
CompatibilitySelect BMW, KTM, Honda, Yamaha, Suzuki, Kawasaki, Triumph, Ducati, Harley-Davidson motorcycles
WaterproofYes
ConnectivityCAN bus
FunctionControl and manage motorcycle accessories
Control MethodCAN bus commands
Power HandlingUp to 25 amps total
Voltage Range12 VDC
Water ResistanceIP67 (submersible to 1m for 30 minutes)
SoftwareDENALI CANsmart Controller Software
FeaturesProgrammable accessory circuits, CAN bus communication

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