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Dennis E-SERIES ES-36 - User Manual

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SP20059_REV0.3
ES-36
ELECTRIC MOWER
INSTRUCTION MANUAL
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Summary

Certificate of Conformity

Serial Number

Important Safety Instructions

Training

Operator training and familiarization with controls.

Preparation

Pre-operation inspection of work area and equipment.

Operation

Safe and effective mower operation guidelines.

Never

Prohibited actions to prevent hazards.

Always

Recommended practices for safe operation.

Introduction

Machine Description

Technical Data

Dimensions

Physical measurements of the ES-36.

Drive System

Details of roller and cylinder drive systems.

Electrical System

Battery and electrical component specifications.

Controls

Electrical Box and Components

Identification of main electrical and mechanical parts.

Handle Controls

Identification of controls on the handle assembly.

Controls

Key Switch & Start Button

Function and operation of key switch and start button.

Deadmans Controls

Explanation of operator presence control system.

Mechanical Parking Brake

Operation and engagement of the parking brake.

Control Screen

Overview of main display screen and functionalities.

Basic Screen Controls

Key Start

Step-by-step guide for starting the machine.

Cylinder Start;Stop

Controls for cylinder engagement and disengagement.

Roller Start;Stop

Controls for roller engagement and disengagement.

Turning Speed

Adjusting mower turning speed.

Forward Speed

Adjusting mower forward speed.

Screen Menu

Home Screen

Main interface for mower operation and status.

Operations Screen

Access to speed, log, and battery settings.

Machine Settings

Configuration of machine name, time, and brightness.

Maintenance Screen

Interface for tracking maintenance checks.

Clip Rate Selection

Choosing between default and user-defined clip rates.

Information Screen

Access to manual, FAQs, and contact information.

Basic Screen Controls

Main Menu

Navigation hub for accessing screens and functions.

Operations Screen

Access to default speeds, trip logs, and battery info.

Machine Settings

Options for machine name, date/time, and password.

Machine Maintenance Screen

Tracking daily, monthly, and yearly maintenance checks.

Information

Access to manuals, FAQs, and contact info.

Screen Menu

Operations Screen

Detailed view of operations screen functions.

Machine Settings

Detailed view of machine settings functions.

Screen Menu

Maintenance Screen

Detailed view of maintenance screen functions.

Clip Rate Selection

Detailed view of clip rate selection options.

Screen Menu

Information Screen

Detailed view of information screen functions.

Factory Settings

Access to factory configuration and reset options.

Wiring

Gearbox Motor Roller Drive

Wiring for roller drive motor.

106 Motor Cylinder Drive

Wiring for cylinder drive motor.

Electrical Box Top

Main electrical box and its connections.

Node 1 Battery

Battery connection details.

Wiring

Electrical Box Top

Wiring within the main electrical box.

Display PV450

Connections for the display unit.

E-Stop

Wiring for the emergency stop button.

Deadmans Microswitch

Wiring for deadman's handle microswitch.

Charging

Plug Charger into Power Supply

Connecting charger to power source.

Connect Charger to Mower

Connecting charger to mower's port.

Machine Key and Start Button

Steps to initiate charging process.

Charging Status Indicators

Understanding charger light indicators.

Frequently Asked Questions

Starting the E-Series Machine

Common questions on starting the mower.

Editing RPM & Clip Rates

How to adjust clip rate and RPM settings.

Editing Forward & Turning Speed

Adjusting default forward and turning speeds.

Backlapping the Cylinder

Procedure for cylinder backlapping.

Daily Checks on Startup

Explanation for daily checks prompt.

Parking Brake Icon

Troubleshooting parking brake indicator.

Default Password

Information about the default password.

Cut Height Adjustment

Setting for Height of Cut

Adjusting mower cutting height.

Checking Height of Cut

Methods to verify set cutting height.

Shear Blade Carrier Adjustment

Remove Side Cover

Step to access adjustment mechanism.

Wind Hex Bosses

Adjusting shear blade carrier using hex bosses.

Push Pivot Arm

Moving shear blade carrier arm.

Wind Clevis Fork

Adjusting clevis fork for shear blade alignment.

Turn Cam Bolt

Adjusting shear blade using cam bolt.

Shear Blade Carrier Adjustment

Adjusting Shear Blade Position

Using micro-adjuster system for shear blade setting.

Checking Shear Blade Setting

Using thin paper to verify shear blade adjustment.

Cylinder to Bottom Blade

Warning: cylinder too close to bottom blade.

Routine Maintenance

Roller Timing Belt

Checking roller timing belt for wear and tension.

Cutting Timing Belt

Checking cutting timing belt for wear and tension.

Drive & Cylinder Motors

Inspecting motor casings and power cable connections.

Lithium Battery

Visually checking battery casing for damage.

Electrical Harnesses

Inspecting cables for damage and plug connections.

Blades

Inspecting blades for wear or damage.

Lubrication

Maintenance schedule for lubrication points.

Storage

General Storage Conditions

Keeping machine clean, dry, and free from elements.

Off-Season Storage

Smearing grease on blades for long-term storage.

Battery Disconnection

Disconnecting battery for storage over one month.

Battery Care Information

Safety Precautions

Essential safety guidelines for battery handling and operation.

Battery Specifications

Technical details of battery type and capacity.

Operating Conditions

Recommended temperature range for operation and storage.

Battery Care Information

Limited Warranty

Information on battery warranty coverage.

Return of Batteries

Procedures for returning batteries at end-of-life or faulty.

Standards Compliance

List of standards battery system complies with.

Trouble Shooting

Mower Wont Switch On

Steps to resolve issues with mower not powering up.

Screen Powers On Briefly

Troubleshooting screen switching off after loading.

Parking Brake Icon Wont Disengage

Resolving issues with parking brake indicator.

Trouble Shooting

Parking Brake Disengagement

Checking mechanical brake and microswitch.

Deadman Handle Message

Troubleshooting 'Please Hold Deadman Handle' errors.

Mower Isnt Charging

Steps to diagnose charging issues.

Charger Lights Flashing

Troubleshooting charger lights.

Trouble Shooting

BMS Comms Error

Resolving BMS communication errors.

Motor Comms Error

Troubleshooting motor communication errors.

ES-36 - Parts Book

Chassis

Electrical System

Rear Roller

Rear Roller - Inner

Rear Roller - Outer

Roller Drive

Mechanical Parking Brake

Cylinder

Cylinder

Cylinder Drive

Shear Blade

Front Roller

Handle Mounts

Handle Console

Handle Console

Grass Box Cradle

Scrapper Bar

Guards

Decals

Dennis E-SERIES ES-36 Specifications

General IconGeneral
Deck MaterialSteel
Self-PropelledYes
Mulching CapabilityYes
Bagging CapabilityYes
Cutting Width36 inches (91 cm)
Weight150 lbs

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