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Denso MOVINCOOL Climate pro k18 - User Manual

Denso MOVINCOOL Climate pro k18
56 pages
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CLIMATE PRO K18
SERVICE
MANUAL
R
R

Questions and Answers

Summary

SERIAL NUMBER LOCATION

SAFETY PRECAUTIONS

Safety Classification and Symbols

Classifies hazard seriousness and explains safety symbols.

Electrical and Refrigerant Safety

Details precautions for electrical work and refrigerant handling.

Brazing and Unit Handling Safety

Covers safety guidelines for brazing and general unit handling.

CONSTRUCTION

Unit Dimensions and Drawings

Provides detailed physical dimensions of the unit with diagrams.

Names of Parts

External Component Identification

Illustrates and names external parts of the unit.

Internal Structure

Internal Component Layout Diagram

Shows diagrams of internal components and their locations.

SPECIFICATIONS

Electrical and Refrigerant Specifications

Lists electrical characteristics, refrigerant type, and system parameters.

Unit Safety Devices and Operating Conditions

Details safety devices, appearance, operating conditions, and sound levels.

Characteristics

Performance Curves and Graphs

Displays graphical representations of cooling capacity, temperature difference, power, and current consumption.

SERVICE INFORMATION

Machine Status Monitoring

Explains how to view the operational status of functional parts via the control panel.

Machine Operation Records

Details how to access and interpret historical data like total time, cool time, and diagnostic codes.

TROUBLESHOOTING

Initial Inspection Procedures

Outlines the initial checks to perform before troubleshooting the unit.

Self-Diagnostic Error Codes

Lists self-diagnostic codes, their possible causes, and solutions for unit errors.

Troubleshooting Unit Operation Issues

Provides solutions for issues like unit not operating or stopping after starting.

Troubleshooting Cooling and Airflow Issues

Addresses problems related to poor cooling performance, low air volume, and compressor issues.

Troubleshooting Leaks and Noise

Covers solutions for water leaks, abnormal noise/vibration, and communication module failures.

Inspection Before Disassembly

Pre-Disassembly Inspection Steps

Details inspection of plate fins and cooling capacity performance before disassembly.

DISASSEMBLY

Structure Parts Overview

Illustrates the main structural components for disassembly.

Panel Removal - Initial Steps

Details removing the drain tank cover, filter panels, service panel, and upper rear panel.

Panel Removal - Side and Rear Components

Covers removing power cord holder, side panels, and disconnecting electrical connectors.

Panel Removal - Front and Top Components

Details removing the upper front panel, antenna, and top panel.

Louver Removal Procedure

Step-by-step instructions for removing the louver from the upper front panel.

Bumper Removal - Logo Side Panel

Instructions for removing bumpers from the logo side panel.

Bumper Removal - Condenser Side Panel

Instructions for removing bumpers from the condenser side panel.

Control Box Electrical Parts Removal

Details on removing parts from the control box, like communication module and terminal blocks.

Relay Board Removal Procedure

Instructions for removing the relay board and disconnecting its connectors.

Control Panel Removal Steps

Steps to disconnect connectors and remove the control panel assembly.

Antenna Removal Procedure

Steps to detach the antenna and its wires from the unit.

Communication Module Hardware Description

Identifies the key hardware components of the communication module.

Communication Module LED Indicators

Explains the meaning of different LED indicators on the communication module.

Communication Module Battery Handling

Details the process for removing and installing the battery for the communication module.

Setting Communication Module for Internal Battery

Describes how to set the communication module to operate using internal battery power.

Resetting the Communication Module

Provides instructions on how to reset the communication module using its reset button.

Blower Assembly Components Overview

Illustrates the parts that make up the condenser and evaporator blower assemblies.

Condenser Fan and Casing Removal

Steps for removing the condenser fan and its housing parts.

Evaporator Fan and Fan Motor Removal

Details the process for removing the evaporator fan and the fan motor.

INSPECTION OF PARTS

Capacitor and Drain Switch Inspection

Procedures for testing capacitor functionality and drain switch continuity.

Fan Motor Resistance Testing

Details checking fan motor resistance values against specifications.

Compressor and Overload Relay Testing

Explains how to test compressor motor resistance and overload relay continuity.

Thermistor Resistance Measurement

Outlines how to measure thermistor resistance and compare it to a specification chart.

REFRIGERATION SYSTEM REPAIR

Brazing Techniques and Safety

Provides guidelines and safety warnings for performing brazing on the system.

Brazing with Dry Nitrogen Gas

Explains using dry nitrogen gas during brazing to prevent oxidation.

Vertical Joint Brazing Methods

Details the technique for brazing vertical pipe joints, both up and down.

Refrigeration Cycle Parts Diagram

Shows a diagram of the refrigeration system with key parts labeled.

Refrigerant Recovery and Part Replacement

Outlines procedures for recovering refrigerant and replacing system components.

R-410 A Refrigerant Charging - Preparation and Evacuation

Covers preparing for refrigerant charging and performing system evacuation.

R-410 A Refrigerant Charging - Manifold Connection and Vacuum Check

Details connecting manifold, checking vacuum, and performing leak tests.

R-410 A Refrigerant Charging - Leak Checks and Evacuation

Explains checking gas leaks, repeating evacuation, and charging the system with refrigerant.

R-410 A Refrigerant Charging - Gauge Manifold Removal

Provides steps for removing the gauge manifold and ensuring no leaks.

REASSEMBLY

Wiring Diagram and Reassembly Notes

Presents the wiring diagram and notes on careful reassembly of components.

Compressor Mounting and Caster Maintenance

Details compressor mounting torque and caster lubrication procedures.

DATA PRIVACY DISCLOSURE

Tracking of Machine Operation Data

Explains the types of operational data collected by the unit.

Consumer Rights and Data Sharing

Outlines consumer rights regarding data sharing and consent.

Denso MOVINCOOL Climate pro k18 Specifications

General IconGeneral
BrandDenso
ModelMOVINCOOL Climate pro k18
CategoryAir Conditioner
LanguageEnglish

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