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Derale 16769 - User Manual

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16769-InstructionSheet
INSTALLATION INSTRUCTIONS
ADJUSTABLE THERMOSTAT SWITCH
PART # 16769
KIT CONTENTS
QTY. DESCRIPTION
1 Thermostat Switch & Probe
1 Thermostat Bracket
1 1 1/2” x 1/2” Foam Pad
2 M4-0.7 Philips Head Bolts
QTY. DESCRIPTION
2 #10 Sheet Metal Screws
1 Spool Extra Wire
1 20 Amp Fuse Holder
1 #10 Blue Ring Terminal
Please read these instructions completely before beginning installation
TOOLS NEEDED
Standard Screw Driver
Drill
5/32” Drill Bit
12V Test Light
Wire Stripper
Crimping Tool
Dyke Pliers
Derale Performance, Los Angeles, CA 800.421.6288 www.derale.com
Diagram #3Diagram #2Diagram #2
”x1½
Foam Pad
Radiator
Inlet Tube
Capillary
Tube
Probe
Hose Clamp
Radiator
Hose
Diagram #1
Thermostat
Switch
Capillary Tube
to Probe
M4-0.7
Philips
HeadBolts
#10 Sheet
Metal Screws
Mounting
Bracket
QTY. DESCRIPTION
1 Blue Wire Tap Connector
3 Blue Butt Connectors
2 Blue Female Connectors
4 4” Zip Ties
THERMOSTAT PROBE INSTALLATION
Making sure the vehicles engine is cold; drain enough coolant out of the radiator so the upper radiator hose can be
removed.
Coolant is a hazardous fluid, drain into container. Never open radiator cap or attempt to remove hose while
motor is hot.
1. Remove radiator clamp and hose.
2. Insert thermostat probe into radiator hose. (See Diagram #2)
3. Place capillary tube on radiator inlet tube so the probe itself will remain positioned in the hose. Place the foam pad
between the capillary tube and the radiator inlet tube. (See Diagram #2)
. Carefully install radiator hose and tighten hose clamp.
It is recommended that a screw type hose clamp is used for correct sealing (See Diagram #3). Factory type
clamps can leak.
5. Double check coolant level, fill as required.
Warning:
4
Note:
THERMOSTAT SWITCH MOUNTING
1. Using the two M4-0.7 Philips Head Screws, attach the Mounting Bracket to the
Thermostat Switch. (See Diagram #1)
2. Locate the Thermostat Switch in an accessible location near the radiator inlet hose.
The Capillary Tube Probe Cannot be lengthened or cut in any way.
3. Using the Mounting Bracket as a guide, mark and drill two 5/32” holes.
4. Using the two #10 Sheet Metal Screws provided, attach the Thermostat Switch.
Note:
(Continues on Page 2)
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Summary

Thermostat Switch Mounting

Attach Mounting Bracket

Attach the mounting bracket to the thermostat switch using M4-0.7 Philips head screws.

Locate and Mount Switch

Position the thermostat switch assembly near the radiator inlet hose and secure it with sheet metal screws.

Thermostat Probe Installation

Prepare for Probe Insertion

Drain coolant, remove the radiator hose clamp and hose from the radiator inlet.

Insert Probe and Secure Hose

Insert the thermostat probe into the radiator hose, position the capillary tube, and reattach the hose securely.

Wiring the Thermostat Switch

Connect Negative Fan Lead

Connect the negative electric fan lead to a chassis ground using the provided ring terminal.

Connect Positive Fan Lead

Connect the positive electric fan lead to the right terminal of the thermostat switch.

Connect Switched Ignition Source

Connect the left terminal of the thermostat switch to a 12V positive switched ignition source.

Adjusting the Temperature

Set Turn-On Temperature

Adjust the thermostat's turn-on temperature by turning the brass adjuster clockwise for higher or counter-clockwise for lower settings.

Derale 16769 Specifications

General IconGeneral
BrandDerale
Model16769
CategorySwitch
LanguageEnglish