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Deublin 7100 Series - User Manual

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7100
040-551
2021-03
E
Operating Manual
Model/Series:
Number: GB
Version:
Rev. Page 1 of 14 ©DEUBLIN
Rotating Unions
Series
7100
OPERATING MANUAL
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Summary

Safety and Handling

Intended Use

Defines the purpose and specifications of the 7100 series rotating unions for hydraulic oil.

Misuse Prohibitions

Lists prohibited areas and applications that endanger people and machines.

Safety Instructions and Hazards

Covers hazards like hot surfaces, improper hoses, media contact, and faulty installation.

Pictogram Guide

Explains the meaning of pictograms used in the manual for safety warnings and notes.

Manual and Product Identification

Manual Information

Details copyright, manual versioning, and online availability for information on the manual.

Name Plate Details

Describes the information found on the rotating union's name plate, including model number and manufacturer details.

Design and Installation Preparation

Medium Filtering

Specifies filtering requirements for media to prevent wear and defines purity class ISO 4406:2017.

Machine Shaft Connections

Illustrates and describes threaded rotor (A) and flanged rotor (B) connection methods.

Fit, Shape, and Tolerances

Emphasizes adherence to Deublin specifications for O-rings and medium containment.

Installation Preparation

Details preparing the bore hole and shaft junctions to prevent O-ring damage.

Hose and Drain Line Installation

Hose Installation Techniques

Demonstrates stress-free hose connection methods using 90° elbows or straight connections.

Drain Line Connection

Explains connecting drain lines to safely carry off leaking medium pressurelessly.

Installation and Operation

Installation Procedures

Refers to additional leaflets and online instructions for secure and correct installation.

Operation Guidelines

Covers risks of dry run (no lubrication) and insufficient pressure during operation.

Storage and Maintenance

Storage Conditions

Advises storing unions in a dry area (3-40°C) for a maximum of two years to prevent damage.

Maintenance and Inspections

Covers adherence to maintenance intervals and daily visual checks for tightness and leaks.

Troubleshooting and Transport

Error Causes and Solutions

Details common errors like leaks, wobbling, and their causes/solutions.

Packaging for Transport

Provides instructions for protecting rotating unions from impact and humidity during shipping.

Disposal

Packaging Disposal

Instructs to dispose of packaging (cardboard, plastic) according to national standards and directives.

Union Disposal

Guides on decontaminating and disposing of unions environmentally, following regulations.

Spare Parts and Service

Spare Parts and Kits

Mentions wearing parts, availability of repair kits, and special tools from Deublin.

Deublin Repair Service

Describes Deublin's service for exchanging parts, cleaning, and operational checks with warranty.

Deublin 7100 Series Specifications

General IconGeneral
Series7100
TypeRotating Union
Housing MaterialAluminum
Bearing TypeBall Bearing
MediaHydraulic Oil, Water
Seal MaterialViton