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DeWalt D26204-XE User Manual

DeWalt D26204-XE
20 pages
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D26204-XE
HEAVY-DUTY COMPACT ROUTER
INSTRUCTION MANUAL
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DeWalt D26204-XE Specifications

General IconGeneral
BrandDeWalt
ModelD26204-XE
CategoryPower Tool
LanguageEnglish

Summary

Safety Information

Safety Guideline Definitions

Explains signal words for hazard severity levels like DANGER, WARNING, CAUTION, NOTICE.

General Power Tool Safety Warnings

Provides overarching safety instructions applicable to all power tools.

Work Area Safety Precautions

Precautions related to keeping the work area clean, well-lit, and free from hazards.

Electrical Safety Measures

Guidelines for safe electrical connections, avoiding wet conditions, and proper cord usage.

Personal Safety Guidelines

Operator safety measures including staying alert, using PPE, and avoiding distractions.

Power Tool Use and Care Instructions

Instructions for proper tool handling, maintenance, and application selection.

Extension Cord Safety

Recommendations for using appropriate and inspected extension cords for outdoor use.

Compact Router Specific Safety

Critical safety warnings tailored specifically for compact router operation.

Health and Environmental Safety

Warnings about dust exposure, chemicals, and the need for respiratory protection.

Hearing Protection Requirements

Emphasizes the need for approved hearing protection conforming to safety standards.

Product Overview and Components

Router Components Identification

Lists and identifies all parts of the router as shown in Figure 1.

Intended Use of the Router

Specifies the designed applications and materials for the heavy-duty compact router.

Assembly and Setup Procedures

Assembly and Adjustments Overview

General instructions for assembling and adjusting the router.

Cutter Selection and Specifications

Details the requirements for router cutters, including shank diameter and speed.

Motor Quick Release System

Instructions on how to detach and attach the motor unit from the router base.

Cutter Installation and Removal

Step-by-step guide for safely installing and removing router cutters.

Collet Usage and Care

Information on handling collets and preventing damage to them.

Set-Up Procedures Overview

General guidance for setting up the router with different bases.

Inserting Motor into Fixed Base

Detailed steps for installing the motor unit into the fixed base.

Inserting Motor into Plunge Base

Detailed steps for installing the motor unit into the plunge base.

Operation and Speed Control

Operation Procedures Overview

General instructions on how to operate the router.

Proper Hand Grip for Operation

Demonstrates the correct hand position for safe and stable router control.

Starting and Stopping the Motor

Instructions on safely turning the router's motor on and off.

Locking Lever Adjustment (Fixed Base)

How to adjust the locking lever mechanism on the fixed base for secure motor attachment.

Centering the Subbase

Guide to properly center the router's subbase for accurate routing.

Using Template Guides

Instructions for attaching and utilizing template guides with the router.

Adjusting Cutting Depth (Fixed Base)

Steps to set and fine-tune the depth of cut when using the fixed base.

Using the Parallel Fence Attachment

Instructions for fitting and using the parallel fence for guiding cuts.

Adjusting the Parallel Fence

Steps to properly adjust the parallel fence for accurate edge routing.

Vacuum Attachment (Fixed Base)

How to connect a vacuum cleaner for dust extraction with the fixed base.

Vacuum Attachment (Plunge Base)

Instructions for attaching a vacuum cleaner to the plunge base for dust collection.

Adjusting Plunge Routing Depth

How to set and fine-tune the depth of cut for plunge routing operations.

Using Rotating Turret for Stepped Cuts

Utilizing the turret stop for making multiple depth passes or stepped cuts.

Fine Adjustment of Routing Depth

Using the knurled knob for minor, precise adjustments to the cutting depth.

Cutting with the Plunge Base

Specific operational guidance for performing cuts using the plunge base feature.

Direction of Feed for Routing

Explains the correct direction of material feed relative to the cutter for various routing tasks.

Choosing Router Speed Settings

Guidance on selecting optimal speed settings for different materials and cutters.

Variable Speed Dial Operation

How to use the variable speed dial to adjust and control the motor RPM.

Speed Selection Chart

A chart linking dial settings to specific applications for appropriate router speed.

Maintenance and Repairs

Maintenance Overview

General overview of maintenance tasks for the tool.

Brush Inspection and Servicing

Instructions for checking and replacing motor brushes by authorized personnel.

Tool Cleaning Procedures

Guidelines for cleaning the tool's exterior, air vents, and non-metallic parts.

Professional Tool Repairs

Advice on seeking qualified service for tool repairs to maintain safety and reliability.

Accessories

Recommended Accessories and Purchase

Information on DEWALT recommended accessories and contact details for purchasing.

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