DG Flugzeugbau GmbH
Flight manual DG-500M
4.1 Introduction
Section 4 provides checklist and amplification procedures for the conduct
of normal operation. Normal procedures associated with optional systems
can be found in section 9.
4.2 Rigging and derigging, filling the watertanks, refuelling
4.2.1 Rigging
1. Open the rear canopy.
2. Clean and lube the pins, bushings and the control connections.
3. Rigging the inboard wing panels.
All controls hook up automatically. Therefore set the wing flap handle
into zero position and the airbrake handle to the forward stop. The
airbrakes must be locked. Screw one of the rear wing securing pins on
the tool W 38/2. Close the rear canopy. Push the right wing panel into
place. Insert the rear securing pin with the tool at the rear attachment
fitting. Push in the tool so far that the upper surface of the brass part of
the tool is flush with the wing surface. Screw off the tool. Check if the
locking device for the securing pin has engaged. Screw the other
securing pin on to the tool.
Open the rear canopy. Push in the left wing. Mount and check the left
securing pin by the same method as the right side. Push in the two main
pins as far as possible. Place the handles horizontal or upright. Release
the wings. Finally screw in the securing screws in the main pins. When
the screws are fastened press the handles of the screws into the clips at
the main pin handles.
4. Rigging of the outboard wing panels.
First rig the right outboard panel. Take care that the two pins of the
aileron engage into the bushes of the inboard aileron.
Push the securing device of the main pin upwards with the tool W 38/1,
then push the main pin forwards as far as possible. When taking away,
the tool, the securing device must engage, see sketch.
Issued: April 1997 App. 4.2