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DG DG-500M - User Manual

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DG Flugzeugbau GmbH
Im Schollengarten 20
D-76646 Bruchsal - Untergrombach
Germany
Postbox 4120, D-76625 Bruchsal
Germany
Phone 07257/8910 aircraft sales and service
Phone 07257/8911 spare part and material sales
Phone 07257/8960 repairservice
Phone 07257/89-0 switch board and management
Telefax 07257/8922
eMail: dg@dg-flugzeugbau.de
Internet: www.dgflugzeugbau.de
F L I G H T M A N U A L
for the
M O T O R G L I D E R
DG-500M
Model: DG-500M
German Data Sheet No.: 843
Factory Serial No.: _____________________
Registration No.: _____________________
Date of Issue: November 1998
Pages as indicated by "App." are approved by:
(Signature) _____________________
(Authority) _____________________
(Stamp) _____________________
(Original date of approval) _____________________
This motorglider is to be operated in compliance with information and
limitations contained herein. The original German Language edition of this
manual has been approved as operating instruction according to "Paragraph
12(1) 2. of Luft-Ger Po". Approval of translation has been done by best
knowledge and judgement.
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Summary

Flight Manual DG-500 M

Record of Revisions

General

Introduction

Overview of the manual's purpose and scope.

Certification Basis

Details of airworthiness and noise requirements approval.

Warnings, Cautions, and Notes

Definitions of warning, caution, and note symbols used in the manual.

Descriptive Data

Technical specifications and features of the DG-500M aircraft.

Three View Drawing

Diagram showing the aircraft from multiple views with dimensions.

Limitations

Introduction

Introduction to operating limitations, instrument markings, and placards.

Airspeed

Airspeed limitations and their operational significance for safe flight.

Airspeed Indicator Markings

Significance of color codes and markings on the airspeed indicator.

Power Plant

Details of the engine manufacturer, model, power, and specifications.

Power Plant Instrument Markings

Significance of markings on engine speed and temperature indicators.

Fuel

Fuel capacity, usable/unusable amounts, and approved fuel grades.

Mass (Weight)

Maximum take-off, landing, and component weights for safe operation.

Center of Gravity

Permissible center of gravity range in flight and datum definition.

Approved Manoeuvres

Approved aerobatic maneuvers and limitations for the sailplane.

Manoeuvring Load Factors

Maximum load factors allowed at different speeds and configurations.

Flight Crew

Maximum and minimum cockpit loads for single and two-seat configurations.

Kinds of Operation

Permitted types of flights, including VFR, self-launching, and aerobatics.

Minimum Equipment

Specifies the essential instruments and equipment required for normal operation.

Aerotow, Winch and Autotow Launching

Details on weak links, cable length, towing speeds, and tow releases.

Crosswinds

Demonstrated crosswind velocity limit for safe operation.

Tyre Pressure

Recommended tyre pressures for main, nose, and tail wheels.

Waterballast

Capacity, filling, and dumping procedures for water ballast.

Wing Fuel Tanks (Option)

Capacity and handling of optional wing fuel tanks.

Limitations Placards

Summary of limitations and speeds displayed as cockpit placards.

Emergency Procedures

Introduction

Overview of emergency procedures and importance of training.

Canopy Jettison

Procedures for jettisoning the canopy in an emergency.

Bailing Out

Steps for bailing out of the aircraft during an emergency.

Stall Recovery

Procedure for recovering the aircraft from a stall.

Spin Recovery

Procedure for recovering the aircraft from a spin.

Spiral Dive Recovery

Procedure for recovering from a spiral dive.

Recovery from Unintentional Cloud Flying

Procedure to recover from flying unintentionally in clouds.

Engine Failure

Procedures for handling engine power loss during takeoff or flight.

Fires

Procedures for handling engine fires on the ground or in flight.

Loss of Electrical Power in Flight

Actions to take when electrical power is lost during flight.

Starting the Engine with the Starter Not Working

Procedure for starting the engine when the starter is inoperative.

Retraction or Extension of the Power Plant with the Normal Mechanism Not Working

Manual procedure for powerplant extension/retraction if normal mechanism fails.

Landing with the Engine Extended and Stopped

Landing procedures with the engine extended but not running.

Flight with Asymmetric Waterballast

Handling procedures for asymmetric water ballast conditions.

Emergency Wheel Up Landing

Procedure for an emergency landing with the landing gear not extended.

Emergency Ground Loop

Procedure for executing a controlled ground loop during landing.

Emergency Landing on Water

Procedures for making an emergency landing on water.

Normal Procedures

Introduction

Overview of normal operation procedures for the sailplane.

Rigging and Derigging, Filling the Watertanks, Refuelling

Procedures for assembling, disassembling, and servicing the aircraft.

Daily Inspection

Daily checks and inspections required for safe operation.

Pre-flight Inspection

Comprehensive pre-flight checks before takeoff.

Normal Procedures and Recommended Speeds

Detailed procedures for various flight phases and recommended speeds.

Performance

Introduction

Introduction to performance data and its computation.

Approved Data

Approved data for airspeed calibration, stall speeds, and takeoff performance.

Additional Information

Information on crosswind, gliding, and other performance aspects.

Mass (Weight) and Balance

Introduction

Introduction to payload range and inflight CG calculation.

Weighing Procedures

Procedures for weighing the aircraft and determining CG.

Weighing Record

How to record weighing results and update cockpit placards.

Basic Empty Mass and C.G.

Information on basic empty weight and CG limits.

Mass of All Non-Lifting Parts (WNLP)

Definition and calculation of non-lifting parts mass.

Max. Mass (Weight)

Maximum permissible weights for the aircraft.

Useful Loads

Calculation of useful loads based on empty weight.

Loading Chart

Chart for determining allowable water ballast and fuel in wing tanks.

C.G. Calculation

Method for calculating the actual center of gravity.

Sailplane and Systems Description

Introduction

Overview of sailplane and system descriptions.

Airframe

Description of the aircraft's construction and materials.

Cockpit, Cockpit Controls and Placards

Layout and identification of cockpit controls and placards.

Flight Controls

Description of rudder, elevator, and aileron/wingflap controls.

Airbrakes

Description of the Schempp-Hirth airbrake system.

Landing Gear

Details of the main wheel, tailwheel, and nosewheel.

Tow Hooks

Description of winch and aerotow hook systems.

Seats and Safety Harness

Description of seats and required safety harness types.

Baggage Compartment

Specifications for the baggage compartment capacity and securing.

Waterballast System

Description of the water ballast system and wing tanks.

Powerplant

Details of the Rotax engine and propeller.

Fuel System

Description of the fuselage and wing fuel tanks and pumps.

Electrical System

Description of the aircraft's electrical system and battery.

Pitot and Static System

Description of the pitot and static system for airspeed and altitude measurement.

Canopies

Procedures for canopy jettison, removal, and reinstallation.

Miscellaneous Equipment (Options)

Details on optional equipment like removable ballast and oxygen systems.

Sailplane Handling, Care and Maintenance

Introduction

Introduction to proper ground handling and servicing procedures.

Inspection Period, Maintenance

Recommended inspection and maintenance schedules.

Alterations or Repairs

Procedures and precautions for aircraft alterations and repairs.

Tie Down, Parking

Procedures for tying down and parking the sailplane.

Trailering

Recommendations for transporting the sailplane in a trailer.

Towing on the Ground

Methods for towing the sailplane on the ground.

Cleaning and Care

Procedures for cleaning and caring for the exterior surfaces and parts.

Engine Trouble Shooting

Troubleshooting guide for power plant issues.

Supplements

Introduction

Introduction to supplements for optional systems and equipment.

List of Inserted Supplements

List of supplements inserted into the manual.

Special Equipment for Very Small Pilots

Modifications for very small pilots, e.g., seat back, airbrake handle.

DG DG-500M Specifications

General IconGeneral
BrandDG
ModelDG-500M
CategoryAircrafts
LanguageEnglish