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Dhollandia DH-RP.12 User Manual

Dhollandia DH-RP.12
73 pages
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Doc: FIT_RP.12_CE_EN_2020_rev0 Rev: 0 Date: JANUARY 1, 2020
Manufacturer:
DHOLLANDIA N.V. Zoomstraat 9 9160 LOKEREN (Belgium)
Tel : +32 (0)9 349 06 92 Fax : +32 (0)9 349 09 77
e-mail : info@dhollandia.be
website : www.dhollandia.com
DH-RP.12
INSTALLATION MANUAL
Read the manual in its entirety before operating the tail lift
Keep this manual in the vehicle cab, as reference for the driver and tail lift operator
1200kg
** Pictured: RP.12 tail lift
edition
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Dhollandia DH-RP.12 Specifications

General IconGeneral
TypeCantilever lift
Lifting Capacity1200 kg
Platform Width2000 mm
Platform Length1600 mm
Power Supply24 V DC

Summary

1 UNDERSTANDING SAFETY AND WARNING SIGNS

Safety Signs Overview

Explains various safety signs including ANSI, DHOLLANDIA, DANGER, WARNING, CAUTION, NOTICE, SAFETY INSTRUCTIONS, and SAFETY ALERT SYMBOL.

2 INTRODUCTION AND DISCLAIMERS

Manual Scope and Disclaimers

Outlines the manual's purpose, applicability to common vehicles, and manufacturer disclaimers regarding modifications and usage.

3 CONTACT INFORMATION

Distributor and Support Information

Provides details on contacting DHOLLANDIA distributors for support, manual downloads, and product updates.

4 SAFETY PRECAUTIONS FOR OPERATION

Operation Safety Instructions

Emphasizes understanding and applying the Operation Manual and its safety instructions before and during tail lift operation.

5 SAFETY PRECAUTIONS FOR INSTALLATION

Installation Safety Guidelines

Stresses the importance of consulting the General Safety Instructions manual and using proper PPE for safe tail lift installation.

6 TAIL LIFT TERMINOLOGY

DH-RP.12 Tail Lift Components

Defines key components of the DH-RP.12 tail lift, including platform sections, cylinders, mounting plates, and hydraulic units.

6.2 INSTALLATION PARAMETERS TERMINOLOGY

Key Installation Measurements

Explains crucial installation parameters like LARM, VFH, CTH, MFT, MTG, MPG, PD, LOF, and LOP for correct fitment.

6.3 GETTING STARTED

Vehicle Compatibility and Preparation

Guides on verifying vehicle suitability, chassis strength, body fitting, and preparing the installation site as per OEM and DHOLLANDIA instructions.

6.4 INSTALLATION DIMENSIONS

Dimensional Requirements and Verification

Details required installation dimensions, including overhang and vehicle floor height, and the process for verifying compliance.

7 FLOOR EXTENSION PLATE AND CHASSIS CUT

Chassis Preparation and Mounting Types

Covers preparing the vehicle chassis, including floor extension types (Standard/Flush Mount) and necessary chassis modifications.

8 MOUNTING OF THE EXTENSION PLATE

Extension Plate Installation Procedure

Provides step-by-step instructions for mounting the extension plate, including alignment, drilling, and securing with bolts or welds.

9 MOUNTING OF THE LIFT FRAME (PREMOUNTED PLATFORM)

Lift Frame Positioning and Securing

Details the process of positioning and securing the lift frame, including platform unfolding and using lifting aids for heavy components.

10 FIXATION OF THE BOLT-ON MOUNTING PLATES

Mounting Plate Fastening and Alignment

Explains the bolt-on system for mounting plates, alignment procedures, and critical warnings regarding proper torque and welding.

11 INSTALLATION OF CONTROL SWITCH

11.1 MOUNTING OF THE CONTROL SWITCH

Guides on selecting an appropriate location for the control switch and routing the electrical cable safely to the pump unit.

11.2 CONNECTION BLOCK TERMINOLOGY

Connection Block Pin Definitions

Lists and defines the functions of each terminal pin on the connection block for wiring the tail lift controls.

11.3 GRAVITY DOWN WIRING FOR THE CONTROL SWITCH

Gravity Down Wiring Schematic

Provides the wiring diagram for the gravity down function, showing connections between the control switch, relay, and connection block.

11.4 POWER DOWN WIRING FOR THE CONTROL SWITCH

Power Down Wiring Diagram

Presents the wiring schematic for the power down function, illustrating connections for the control switch and relay.

12 CONNECTION TO THE BATTERIES

Battery Wiring Schematic

Details the general schematic for connecting the tail lift to the vehicle batteries, including the pump motor, solenoid, and fuse.

13 PUTTING THE TAIL LIFT INTO SERVICE

System Pressurization and Functional Tests

Outlines steps for pressurizing the hydraulic system, performing functional tests, and checking for leaks before full operation.

14 PLATFORM ORIENTATION

Platform Pitch and Alignment Adjustment

Explains how to adjust the platform's pitch and alignment to ensure proper load distribution and safe operation, preventing cargo slippage.

15 MOUNTING OF THE SIDE STEPS & DOCK BUMPERS

Side Step and Bumper Installation

Describes the installation of side steps and dock bumpers, including different set-ups, angles, and welding requirements.

16 LUBRICATION INSTRUCTIONS

Articulation Point Lubrication

Provides guidelines for lubricating all articulation points using appropriate grease to ensure durability and operational reliability.

17 COMMISIONING & QUALITY CONTROL

Final Inspection and Load Testing

Details the final commissioning steps, including function execution, visibility checks, safe-work zones, PDI, and pressure testing.

18 DECALS

18.1 REGULAR DECALS

Explains the application and importance of various safety and instructional decals affixed to the tail lift and vehicle body.

18.2 IDENTIFICATION DECALS

Serial Number and Product Identification

Covers how tail lifts are identified by serial numbers and the information provided on various identification labels.

19 APPENDIX

19.1 IMPORTANT SIGNS

Compiles warning, mandatory action, and prohibition signs with their meanings for safe operation and installation.

19.2 PRESCRIBED TORQUES VALUES FOR BOLTS SUPPLIED WITH TAIL LIFT

Bolt Torque Specifications

Lists precise torque values for various bolt sizes and strength classes (N.m and lbs-ft) required for secure fastenings.

19.3 PDI CHECKLIST 1/2

Pre-Delivery Inspection (PDI) Checklist

Provides a comprehensive checklist for inspecting fitting parameters, mechanical parts, electrical systems, hydraulics, and platform functions.

19.4 SAFE OPERATOR POSITION ON THE PLATFORM

Operator Safety and Handgrip Installation

Advises on safe operator positioning, risks of falling/crushing, and recommends installing handgrips for stability.

19.5 2-BUTTON PORTABLE CONTROL

Portable Control Installation and Wiring

Details the installation of the 2-button portable control socket, holder, and wiring connections to the control box.

19.6 CIRCUIT BREAKER

Resettable Circuit Breaker Option

Describes the option of using a resettable circuit breaker for battery connections to protect the system.

19.7 CAB CUT OFF SWITCH

Cab Switch Connection Guide

Explains how to properly connect the illuminated cab switch for controlling the tail lift's power.

19.8 ELECTRIC AND HYDRAULIC INFORMATION

Cable Size and Battery Requirements

Provides recommendations for minimum cable sections and battery specifications based on electric motor size and usage.

19.9 END NOTE

Maintenance and Operational Warnings

Concludes with notices on preventative maintenance, authorized repairs, genuine parts, and warnings against improper use.

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