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Diamond Tech Studio Pro Precision 2000 - User Manual

Diamond Tech Studio Pro Precision 2000
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Summary

Before You Begin

Safety Precautions

Essential safety guidelines and warnings for safe operation and injury prevention.

Assembly Instructions

Table Installation

Steps to securely mount the cutting table to the band saw body.

Blade Removal and Installation

Procedure for safely removing and installing various types of saw blades.

Use and Maintenance

Water Systems

Setting up the water supply and drainage for cooling and lubrication.

Blade Guide Adjustment

Aligning blade guides for optimal cutting performance and extended blade life.

Miter Gauge Usage

Using the miter gauge for accurate straight edge or angle cuts.

Blade Tracking

Adjusting the blade's position on the upper wheel for correct alignment.

Upper Blade Guide Arm Adjustment

Precision 2000 Deluxe Assembly Instructions

Reservoir Installation

Placing and securing the reservoir for the recirculating water system.

Recirculating Water System Setup

Connecting and testing the water pump and reservoir for effective water recycling.

Rheostat Installation

Diamond Tech Precision 2000 3 Year Warranty

Overview

The device described in the manual is the Studio Pro Precision 2000 Hobby Saw, a versatile band saw designed for both wet and dry cutting of various materials. It is marketed as "The Ultimate Hobby Saw!" and is suitable for cutting wood, glass, plastic, soft tile, and plexiglass.

Function Description

The Precision 2000 is a band saw that uses a continuous loop blade to cut materials. It features a water cooling system for wet cutting, particularly important when using diamond blades for materials like glass, to prevent overheating and damage. For dry cutting, such as with wood or metal blades, the water system can be disengaged. The saw is designed for intricate radius cutting but can also perform straight edge cuts with the included miter gauge.

Important Technical Specifications

  • Blade Types: Compatible with Studio Pro Diamond Blades (for wet cuts on glass, tile, etc.) and "Chopper" Wood Blades (for dry cuts on wood, plastic, plexiglass). Metal cutting blades are also mentioned.
  • Water System: Equipped with a brass water supply nozzle and a large capacity water bottle (approximately 24 oz.) for cooling and lubrication during wet cuts. The Deluxe model includes an adjustable recirculating water pump and reservoir tray for continuous water recycling, eliminating the need for frequent refills and external drainage.
  • Power: The saw operates via an electrical cord. The Deluxe model includes a multispeed rheostat to adjust blade speed, allowing for intricate or delicate cuts and preventing rapid heating of materials like glass.
  • Blade Guides: Features both upper and lower blade guides, crucial for proper cutting and extending blade life. These guides are adjustable and can be rotated three times for extended wear.
  • Cutting Table: A cutting table with a slot for the blade, secured to the saw body with mounting bolts. It also has an alignment screw, washer, and wing nut for securing the table and facilitating blade changes.
  • Drainage: The standard model drains water from the work surface into a lower wheel cover acting as a reservoir, with a large drainage spout at the base for connecting tubing to a collection tray or sink. The Deluxe model's recirculating system manages water within its reservoir tray.
  • Blade Tracking: The saw allows for adjustment of blade tracking to ensure the blade is properly positioned on the upper and lower wheels, typically 1/8" - 1/16" (3.75 - 1.66 mm) from the back wall of the upper wheel.

Usage Features

  • Material Versatility: Cuts a wide range of materials including wood, glass, plastic, soft tile, and plexiglass, making it suitable for various hobby and craft projects.
  • Wet and Dry Cutting: Supports both wet cutting (with diamond blades and water cooling) and dry cutting (with wood/metal blades).
  • Miter Gauge: Included for making straight edge or angle cuts, enhancing precision for specific projects.
  • Blade Speed Control (Deluxe Model): The multispeed rheostat allows users to slow down blade speed for intricate or delicate cuts, preventing material damage and improving control.
  • Adjustable Blade Guide Arm: The upper blade guide assembly can be raised or lowered to position it 1/4" from the top of the material being cut, optimizing cutting performance and safety.
  • Easy Blade Installation/Removal: Instructions detail a straightforward process for changing blades, involving removing covers, loosening screws, and pressing down on the upper blade wheel.
  • Water Flow Adjustment: The brass water nozzle's position can be adjusted to ensure water flows directly to the front of the blade for optimal cooling.
  • Safety Features: Emphasizes the importance of wearing safety glasses, proper apparel, and disconnecting power before servicing. It also warns against operating the saw unattended or under the influence of medication/alcohol.

Maintenance Features

  • Blade Guide Inspection and Adjustment: Recommended after approximately three hours of use to maintain cutting accuracy and extend blade life. Guides can be rotated for extended wear.
  • Cleaning: Advised to clean the band saw with lukewarm water after each use. For wood blades, soaking in oven cleaner is suggested for cleaning pitch buildup.
  • Water System Maintenance: For extended storage, the blade should be removed, and the water supply system drained. The recirculating water pump in the Deluxe model is designed for durability and easy setup.
  • Blade Tracking Adjustment: Users can adjust blade tracking if necessary due to movement during shipping, ensuring optimal blade alignment.
  • Troubleshooting: Provides quick tips for common issues like blade jamming (turn off power, free material gently, inspect blade) and air pockets in the water hose (remove hose, drain, reattach).
  • Blade Repair Service: Diamond Tech offers a repair service for diamond blades that break but still have ample diamond remaining, extending the life of expensive blades.
  • Parts Availability: A list of additional parts with item numbers is provided, including various blades, blade guides, motor, fuse, fuse holder, angle guide, upper/lower wheels, and water bottle, facilitating replacement and maintenance.
  • Warranty: A 3-year warranty covers defective materials or workmanship, with specific exclusions for damage due to neglect, accident, unreasonable use, improper maintenance, or customer modifications. Blade guides and blades are explicitly excluded from the warranty.

Diamond Tech Studio Pro Precision 2000 Specifications

General IconGeneral
BrandDiamond Tech
ModelStudio Pro Precision 2000
CategorySaw
LanguageEnglish