EasyManua.ls Logo

Dickey-John Instalab 700 NIR User Manual

Dickey-John Instalab 700 NIR
111 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OPERATOR’S MANUAL
Instalab 700 NIR Product Analyzer
11001-1574-201107
/I
Safety Notices ..................................................................................................... 1
Introduction ......................................................................................................... 3
Unit Overview .................................................................................................................... 3
Declaration of Conformity ................................................................................................. 4
Features ............................................................................................................................ 4
Specifications .................................................................................................................... 5
Accessory Tools ................................................................................................................ 7
Optional Accessories ........................................................................................................ 7
Installation ........................................................................................................... 9
Instrument Placement.........................................................................................................9
External Communication Connections ............................................................................ 10
Calibrations ....................................................................................................... 11
Universal Calibrations ..................................................................................................... 11
Bias Adjustment .............................................................................................................. 12
Custom Calibrations ........................................................................................................ 13
Gathering A Sample Set ................................................................................................................ 13
Samples Required For Calibration ................................................................................................. 13
Sample Collection .......................................................................................................................... 13
Product Characteristics .................................................................................................................. 14
Sample Moisture Content ............................................................................................................... 14
Sample Storage ............................................................................................................................. 15
Calibration Development ................................................................................................. 15
Log Data Collection ........................................................................................................................ 15
Lab Reference Values .................................................................................................................... 18
Regression Analysis ....................................................................................................................... 18
Calibration File ............................................................................................................................... 18
Calibration File Example ................................................................................................................ 18
Calibration File Generator .............................................................................................................. 20
Sample Preparation .......................................................................................... 21
Dry Powder ..................................................................................................................... 21
Grinding Samples ........................................................................................................................... 21
Mixing Samples .............................................................................................................................. 21
Loading a Standard Sample Cup ...................................................................................................21
Semi Liquids and Solids .................................................................................................. 25
Liquid .............................................................................................................................. 27
4 Inch Large Open Sample Cup ..................................................................................... 29
Navigation .......................................................................................................... 31
Using External Devices ................................................................................................... 31
Touch Screen Button Functions ...................................................................................... 32
Home .............................................................................................................................................. 32
Power Off ....................................................................................................................................... 32
Print ................................................................................................................................................ 32
Back ............................................................................................................................................... 32
Enter ............................................................................................................................................... 32
USB ................................................................................................................................................ 32
ID .................................................................................................................................................... 32
Clear ............................................................................................................................................... 32
Instrument Information ................................................................................................................... 32
LCD Display Touch Screen Calibration .......................................................................................... 33
Keypad ........................................................................................................................................... 33

Table of Contents

Questions and Answers:

Dickey-John Instalab 700 NIR Specifications

General IconGeneral
DisplayLCD screen
Measurement MethodNear-Infrared (NIR) Spectroscopy
TechnologyNIR
Measurement ParametersMoisture, Protein, Oil, Starch, Fiber, and others
ApplicationsGrain, Food, and other agricultural products
Data StorageInternal memory, external storage via USB
ConnectivityUSB
Power Supply100-240V AC
Measurement RangeDependent on application and calibration
Sample PresentationSolid samples in a cup
Measurement TimeApproximately 60 seconds

Summary

Safety Notices

Introduction

Unit Overview

Overview of the main components of the Instalab 700.

Declaration of Conformity

Details the directives and regulations the IL700 conforms to.

Features

Lists the key features and capabilities of the IL700.

Specifications

Lists the technical specifications and operating parameters of the IL700.

Accessory Tools

Lists and describes the tools included with the IL700.

Optional Accessories

Lists and describes optional accessories available for the IL700.

Installation

Instrument Placement

Guidelines for positioning the instrument for optimal operation and safety.

External Communication Connections

Details the various ports for connecting external devices and networks.

Calibrations

Universal Calibrations

Using pre-developed calibrations with bias adjustment for common products.

Bias Adjustment

Process of adjusting instrument bias to match reference lab results.

Custom Calibrations

Steps and considerations for developing unique calibration models.

Gathering A Sample Set

Key steps in collecting representative samples for calibration development.

Samples Required For Calibration

Number of samples needed for accurate calibration and testing.

Sample Collection

Best practices for collecting samples from the process for calibration.

Product Characteristics

How product attributes like color and hardness affect calibration.

Sample Moisture Content

Importance of moisture content and its effect on constituent analysis.

Sample Storage

Proper procedures for storing samples to maintain integrity before analysis.

Calibration Development

General process for creating and refining calibration models.

Log Data Collection

Procedure for collecting raw data for calibration development.

Sample Preparation

Dry Powder

Procedures for preparing dry powder samples, including grinding and mixing.

Semi Liquids and Solids

Methods for preparing semi-liquid and solid samples using open cups.

Liquid

Instructions for preparing liquid samples using the specialized liquid sample cup.

4 Inch Large Open Sample Cup

Steps to install and use the optional large open sample cup.

Navigation

Using External Devices

How to connect and use external devices like keyboards and mice.

Touch Screen Button Functions

Explains the purpose and operation of various on-screen buttons.

LCD Display Touch Screen Calibration

Procedure for recalibrating the touch screen for better responsiveness.

Keypad

Description of the virtual keypad for text entry on the touch screen.

Password Restrictions

Open Access

How to maintain the unit in open access mode using default credentials.

Restricted Access

Steps to create or change administrator credentials for secure access.

System Setup

Product

Managing product profiles, including editing, copying, deleting, and importing.

System

Customizing unit functionality, print settings, and system upgrades.

Printer Settings

Configuring printer connections and output formats for test results.

Streaming Data Serially

Enabling and configuring serial data streaming for output.

Add Header/Footer to Ticket

Customizing print tickets with header and footer information.

Recommended Printer Setup

Recommended printer configurations for optimal performance.

Results Settings

Configuring sample and customer ID requirements for test results.

System File

Exporting and restoring system configuration files via USB.

Time and Date

Setting and adjusting the unit's internal clock and date.

Owner Data

Entering owner information used for print ticket headers/footers.

Language

Importing and selecting user interface languages for the unit.

Audit Trail

Viewing and managing system event logs for troubleshooting.

LAN Settings

Configuring network settings for Ethernet connectivity.

Startup

Startup Screens

Describes the sequence of screens displayed during unit power-on.

Power Down

Procedures for safely shutting down and restarting the instrument.

Analyzing Product

Main Menu (Home) Screen

Overview of the primary interface for accessing unit functions.

Optics Temperature Thermometer Bar

Explains the temperature indicator and its significance for analysis.

Sample Drawer

Description of the sample drawer's sections and function.

Selecting Product

Steps to choose a product for analysis from the available list.

Analyzation Screens

Guides through the screens involved in the analysis process.

Analysis Results Screen

Displays and explains the output of a completed product analysis.

Analysis Readings Defined

Defines common terms and readings found in analysis results.

Log Data Collection

Procedure for collecting raw data for calibration development.

Results

Results Screen

Displays a summary list of all stored test results.

Refine Query Options

Filters and searches for specific test results based on criteria.

Last Number of Records

Filtering results by a specific count of the most recent tests.

Last Number of Days

Filtering results based on a specified number of past days.

Product Name

Searching results by entering the specific name of the product tested.

Customer ID

Filtering results by a specific customer identifier.

Database Storage & Record Deletion

Delete All Records

Removes all stored test results from the unit's database.

Save and Delete All

Backs up all records to USB before deleting them from the unit.

Diagnostics

Raw Logs

Measuring and analyzing raw log values for each filter.

Reference Drift

Tracking and monitoring drift in reference log values over time.

Filters

Identifying installed filters and their corresponding wavelengths.

System Voltages

Displaying current machine voltage values for troubleshooting.

System Temperature

Monitoring filter compartment and detector temperatures for troubleshooting.

Screen Calibration

Re-calibrating the touch screen display for improved responsiveness.

Diagnostics File

Accessing a collection of diagnostic data for troubleshooting.

Noise Test

Performing a noise test for troubleshooting purposes.

Troubleshooting

Error Screen Example

Illustrates an example error message and its resolution.

Troubleshooting Table

A table listing common errors, probable causes, and corrective actions.

Maintenance

Checking the Air Filter

Procedure for inspecting and cleaning or replacing the unit's air filter.

Cleaning Reference Disk and Sample Drawer

Steps for cleaning the reference disk and sample drawer assembly.

Cleaning Aperture Glass

Instructions for cleaning the aperture glass above the reference disk.

Appendix A

Instalab Bias Adjustment Worksheet

A worksheet template for performing bias adjustments.

Appendix B

Moisture Basis

Explains the importance and types of moisture basis in NIR calibrations.

Moisture Basis in NIR Calibrations

Details the common moisture basis selections for NIR constituent calibration.

Review of Basics

Illustrates methods of expressing protein using diagrams and formulas.

Constituent/Moisture Relationship

Explains the mathematical relationship between constituents and moisture.

NIR Calibrations

Discusses calibration development formats and moisture basis implications.

Appendix C

System Gain

Automatic setting of overall signal gain in the IL700.

Mode Gains

How mode gains can be adjusted and their impact on sample measurements.

Appendix D

Remote Commands

Automating data extraction and analysis via computer.

FTP Commands

Manipulating files on the IL700 using FTP commands.

Appendix E

Data Streaming Output Results Example

Example format for data streaming, including placeholders for constituents.

Related product manuals