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Digitax DBE140 User Manual

Digitax DBE140
96 pages
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RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street
51-162 Wrocław
Poland
biuro@rgbelektronika.pl
+48 71 325 15 05
www.rgbautomatyka.pl
www.rgbelektronika.pl
DATASHEET
www.rgbautomatyka.pl
www.rgbelektronika.pl
OTHER SYMBOLS:
DBE 140
DBE140, DBE 140
CONTROL TECHNIQUES

Table of Contents

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Digitax DBE140 Specifications

General IconGeneral
BrandDigitax
ModelDBE140
CategoryController
LanguageEnglish

Summary

1 Introduction

1.2 Method of operation

Explains the Drive's power circuits, AC supply, and control via keypad or serial port.

2 Safety Information

2.1 Warnings, Cautions and Notes

Explains the meaning of warning, caution, and note symbols for safety hazards and product damage.

2.2 Electrical safety – general warning

Warns about severe electric shock and lethal voltages from the Drive's internal components.

2.3 System design

Highlights the Drive's role in systems and the need for trained personnel for safe installation.

2.5 Compliance with regulations

Installer's responsibility for national/international wiring, safety, and EMC regulations.

2.6 Safety of personnel

Discusses stopping functions, unexpected starting hazards, and load conditions for personnel safety.

2.7 Risk analysis

Emphasizes risk analysis for malfunctions causing damage or injury, suggesting backup systems.

2.9 Adjusting parameters

Warns about parameter changes' profound effects and the need to prevent tampering.

3 Data

3.1 Model range

Details available DigitAx models, their case sizes, power ratings, and current ratings.

3.10 Serial communications

Details RS485 protocol, timing for write/read operations.

3.11 Resolver specification

Lists electrical specifications for resolver input, including voltage, frequency, and impedance.

3.14 Electromagnetic compatibility (EMC)

Outlines conditions for meeting EMC requirements for conducted emissions and immunity.

3.17 Power ratings

Provides power ratings for typical 3-phase motors and notes on displacement factor.

4 Mechanical Installation

4.1 EMC wiring recommendations

Guidelines for minimizing radio-frequency emissions via enclosure and wiring.

RFI filter

Instructions for mounting RFI filters and connecting AC power cables.

Motor cable

Recommendations for connecting motor cables, including shielded types and length limits.

Resolver wiring

Describes wiring for resolvers and simulated encoders using screened cables.

Analog speed reference wiring

Guidance on connecting analog speed references, emphasizing shielded twisted-pair cables.

Ground connections

Details requirements for ground connections using bus-bars.

4.2 Planning the installation

Provides a procedure for planning installation based on environment and mounting type.

5 Electrical Installation

5.3 EMC wiring recommendations

Shows recommended connections, ground arrangements, and minimum requirements for noise immunity.

5.4 AC supply cables and fuses

Recommends suitable protection for AC supply, shows fuse ratings and cable sizes.

5.8 Connecting an internal or external braking resistor

Explains the purpose of braking resistors and the risks involved.

Precautions

Recommends thermal overload protection relays for braking resistor circuits to prevent overheating.

5.9 Example Calculations for a braking resistor

Provides steps to calculate required value and power rating for braking resistors.

6 Control Keypad

8 Programming Instructions

8.1 Displaying a parameter

Provides a procedure for navigating and displaying parameters and their values.

8.2 Changing a parameter value

Details the procedure for editing parameter values, including security constraints.

9 Security

9.1 Setting up a security code

Guides on setting up a security code to protect parameters from unauthorized access.

10 Getting Started

10.1 Setting jumpers

Describes approximate jumper locations on the SD200 board and default settings.

10.2 Setting parameter values

Provides instructions for entering parameter values for correct operation and optimization.

10.3 Protection parameters

Introduces protection parameters like Pr42 (Maximum current) and Pr45 (Maximum continuous current).

10.5 Speed calibration

Details full-scale speed calibration using analog input and potentiometers.

10.6 Resolver phasing

Provides a procedure for resolver phasing to ensure correct motor rotation.

10.7 Commissioning

Outlines commissioning steps, including connecting motor, checking display, and verifying signals.

10.8 Calibration

Details the calibration procedure for optimizing system parameters and adjusting settings.

10.9 Methods of speed control

Outlines three methods for speed reference: Analog, Digital, and Frequency input.

Caution

Warns to set parameter b2 to 0 before changing speed control methods.

Using an analog speed reference

Details setting up the Drive for analog speed control using ±10V terminals.

Using a digital speed reference

Explains controlling speed via values in Pr0-Pr3, selected by methods like Direct or Sequential.

10.10 Methods of torque control

Lists three methods for running the Drive in torque control: Analog input, Digital input, and External torque link.

Warning

Warns to disable the Drive and ensure the motor is stopped before selecting torque control.

Analog torque control

Describes controlling motor torque via analog reference on B9/B10 for master/slave applications.

Digital torque control

Explains controlling torque via parameter Pr8 as a percentage of Imax.

Speed control with external torque limit

Details controlling maximum speed while in torque mode, using torque input signal.

10.11 Methods of position control

Explains position control using the 32-bit buffer and three methods: Pulse, Digital, Fixed Increment.

Pulse Reference control

Describes controlling position via pulse-train on C7 and direction on C8.

Digital Reference control

Explains entering position reference via Pr75/Pr76 using serial communications.

Spindle orientation

Describes stopping motor at a predefined position using analog or digital speed reference.

11 List of Parameters

11.1 Variable parameters

Lists variable parameters with their default values, units, and names.

Pr25 – Security code

Provides write protection for parameters and refers to security setup.

Pr58 – Maximum speed limit

Sets the maximum speed limit, triggering an over-speed trip if exceeded.

Pr75 – Position Reference using Serial Communications

Allows serial communication control of position reference using Pr75 and Pr76.

11.2 Bit parameters

Lists bit parameters, their default values, effects, and names.

b2 – Drive enable

Enables or disables the Drive.

b87 – Overspeed trip

Indicates overspeed trip condition.

b99 – Save RAM to EEPROM

Saves new parameter values from RAM to EEPROM.

11.3 Summary of default values

Lists variable parameters with their default values, units, and names.

Bit parameters (R-W)

Lists bit parameters with default values, effects, and names.

12 Trip Codes and Fault Finding

12.1 Trip codes

Lists trip codes and their descriptions, including OU, UU, OC, th, rb, It, PA, OS, SC, Et, Err/dOI.

12.2 Fault finding

Provides a table of conditions, causes, and actions for troubleshooting common faults.

13 Serial Communications

13.1 Introduction

Explains using serial communications for parameter editing and control via host or PLC.

13.2 Connecting the Drive

Details RS485/RS422 wiring, differential lines, and multi-drop links.

13.4 Serial communications configuration

Explains setting up serial port parameters like Baud rate and format.

13.5 Message structure

Outlines the components of serial messages: control characters, address, identifier, data, BCC.

13.6 Messages from host to Drive

Explains message formats for interrogating the Drive and sending commands.

13.7 Write data to the Drive

Details message format for writing data to the Drive and expected responses.

13.8 Terminal mode

Describes Terminal mode using a simplified protocol for direct communication.

Errors

Lists common Terminal mode errors: Parameter not recognised, Value out of range, Too many characters, Read-Only Parameter.

13.9 Parameters related to serial communications

Lists parameters controlling serial communication settings like Drive Address and Baud Rate.

A PID Loop

A.1 Setting the PID gains

Explains how to set PID gains (Proportional, Derivative) using oscilloscope waveforms.

A.2 Evaluating the PID gains

Guides on evaluating PID gains based on theoretical analysis and practical experience.

Evaluating the integral gain

Guides on calculating the required integral gain based on acceleration and stiffness.

Evaluating the proportional gain

Provides a formula to calculate proportional gain based on nominal and peak current.

Evaluating the derivative gain

Provides a formula to calculate derivative gain, noting damping factor.

A.3 Setting the bandwidth limit

Explains how to adjust the speed loop bandwidth limit using Pr7.

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