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Dinolift DINO 260XTD User Manual

Dinolift DINO 260XTD
105 pages
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DINO ® 260XTD
OPERATING INSTRUCTIONS
®
Raikkolantie 145
FI-32210 LOIMAA
T. +358 2 762 5900
F. +358 2 762 7160
dino@dinolift.com
www.dinolift.com
Manufacturer:
Dealer:

Table of Contents

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Dinolift DINO 260XTD Specifications

General IconGeneral
Working Height26 m
Platform Capacity215 kg
Lifting Capacity215 kg
Platform Height24 m
Overall Length6.35 m
Power SourceDiesel

Summary

EU Declaration of Conformity

REACH Diagram

Dimension Drawing

Technical Specification

Example of the machine’s nameplate

Illustrates the layout and information found on the machine's identification plate.

General description of the machine

Details the essential parts and concepts of the machine used in the instructions.

Description of the machine’s intended use

Defines the specific purpose and scope of the access platform's operation.

General Safety Regulations

Instructions for Safe Operation

Provides critical guidelines and warnings for the safe operation of the lift.

Inspections

Worksite Inspection

Operation of Safety Devices

Operating Controls

Operating Controls on the Chassis Control Panel

Identifies and explains the controls located on the chassis control panel.

Operating Controls on the Platform

Identifies and explains the controls located on the platform control panel.

Measures in Case of Emergency or Risk of Losing Stability

Start-Up Procedures

Ground stability

Ensures the ground is suitable and stable for lift operation.

Starting the engine

Provides instructions for starting the lift's engine (AC or combustion).

Operating the support outriggers from the chassis panel

Details how to operate the outriggers using the chassis control panel.

Operating the support outriggers from the platform panel

Details how to operate the outriggers using the platform control panel.

Using the chassis control panel

Explains the operation of the lift using the chassis control panel.

Using the control panel on the platform

Explains the operation of the lift using the platform control panel.

Driving device

Describes the hydraulic driving system for moving the lift.

Boom movements from the platform panel

Details boom movements controlled from the platform panel.

Boom movements from the chassis control panel

Details boom movements controlled from the chassis control panel.

Test the operation of the outreach limit switch RK4

Procedure for testing the outreach limit switch functionality.

Driving instructions

Guidelines for safely driving and maneuvering the lift.

Emergency Descent System

Emergency Descent from Chassis Control Panel

Steps for performing emergency descent from the chassis control panel.

Emergency Descent from Platform Control Panel

Steps for performing emergency descent from the platform control panel.

Special Instructions for Winter Use

Measures at End of Working Day

Preparing Lift for Transport

Connection to Towing Vehicle

Instructions for Service and Maintenance

General Service Instructions

General guidelines and principles for performing service and maintenance.

Service and Inspection Instructions

Detailed procedures for routine servicing and inspections.

Wheel Brakes and Bearings

Adjustment of the brakes

Procedure for adjusting the wheel brake system for proper function.

Adjustment of the bearing clearance

Guidelines for adjusting or checking wheel bearing clearances.

Lubrication Plan

Long-Term Storage

Load Holding and Load Regulation Valves

Levelling System of the Platform

Regular Servicing

Testing the Outreach Limit Switch

Procedure for testing the outreach limit switch and its function.

Testing the Overload Limit Switches

Procedure for testing the overload limit switches and their backup function.

Setting of Outreach and Overload Limit Switches

Instructions for setting the outreach and overload limit switches.

Inspection Instructions

First Inspection

Details the initial inspection performed by the manufacturer.

Sample of Inspection Protocol for Access Platform

Provides a template for the inspection protocol document.

Daily Inspection (Start-Up Inspection)

Checklist for daily inspections performed before starting work.

Monthly Inspection (Maintenance Inspection)

Procedures for monthly maintenance inspections.

Annual Inspection (Regular Inspection)

Requirements for annual inspections by skilled technicians.

Extraordinary Inspection

Inspection procedures following damage or exceptional situations.

Test Loading Instructions for Regular Inspection

Guidelines for test loading procedures during regular inspections.

Fault Finding

No voltage supply to control centre

Troubleshooting steps for lack of voltage supply to the control center.

No platform movements operational

Troubleshooting steps when platform movements are not operational.

Outriggers do not move

Troubleshooting steps when the outriggers fail to operate.

Platform turn is not operational

Troubleshooting steps for when the platform rotation is not working.

Electric motor does not start

Troubleshooting steps for when the electric motor fails to start.

Disturbance of platform movements

Troubleshooting irregular platform movement issues.

Boom drifts slowly downwards

Troubleshooting steps for slow downward boom drift.

Power pack does not start

Troubleshooting steps for when the power pack fails to start.

Power pack cranks but does not start

Troubleshooting for power pack that cranks but doesn't start.

Boom cannot be lifted

Troubleshooting steps for when the boom cannot be lifted.

Telescope movement does not operate

Troubleshooting steps for when telescope movement is inoperative.

Telescope retracts slowly

Troubleshooting steps for slow telescope retraction.

Platform drifts backward

Troubleshooting steps for when the platform drifts backward.

Platform drifts forward

Troubleshooting steps for when the platform drifts forward.

Support outriggers do not operate

Troubleshooting steps for inoperative support outriggers.

Outrigger does not stay in support position

Troubleshooting for outriggers not maintaining support position.

Outrigger does not stay in transport position

Troubleshooting for outriggers not maintaining transport position.

Driving device does not operate

Troubleshooting steps for when the driving device is inoperative.

Too low braking force

Troubleshooting steps for insufficient braking force.

Braking uneven and jerky

Troubleshooting for uneven or jerky braking performance.

Brakes drag (only one wheel)

Troubleshooting for brakes dragging on a single wheel.

Lift brakes as engine speed decreases

Troubleshooting for brake engagement linked to engine speed reduction.

Reversing forced or impossible

Troubleshooting for issues with reversing functionality.

Wheel brakes overheat

Troubleshooting for overheating wheel brakes.

Ball-coupling is not locked

Troubleshooting steps for a ball-coupling that is not securely locked.

Operation of Electric Components

Main Centre (PK), Relays

Description of relays within the main control center (PK).

Main Centre (LCB), Switches

Description of switches within the main control center (LCB).

Main Centre (LCB), Other Items

Description of other components in the main control center (LCB).

Control Centre (UCB), Relays

Description of relays within the control center (UCB).

Control Centre (UCB), Switches

Description of switches within the control center (UCB).

Control Centre (UCB), Other Items

Description of other components in the control center (UCB).

Control Centre on Chassis (CCB), Switches

Description of switches for emergency descent operations on the chassis.

Control Centre on Chassis (CCB), Other Items

Description of other components on the chassis control center.

Chassis, Other Items

Description of miscellaneous items on the chassis.

Limit Switches

Details and functions of various limit switches used in the system.

Turning Device (RU), Other Items

Description of components related to the turning device.

Electric Diagram

Hydraulic Components

Hydraulic Diagram

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