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DINO XT II Series
Dinolift DINO XT II Series Maintenance Instructions
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MAINTENANCE
INSTRUCTIONS
Manufacturer:
Dinolift Oy
Raikkolantie 145 | FI-32210 LOIMAA
T
el. + 358 20 1772 400 | info@dinolift.com | www
.dinolift.com
D
IN
O
XT
II
1
60 • 1
80 • 21
0
2
Table of Contents
Default Chapter
4
Table of Contents
4
1 To the Maintenance Personnel
6
General Warranty Terms
7
Safety and the Environment
8
General Safety Instructions for Maintenance
8
Filling Quantities of Chemical Substances
9
Materials and Recyclability
9
Safety Devices
11
Safety-Related Notifications
15
2 Maintenance Schedule
16
Schedule for Inspections Required by the Authorities
18
Lubrication Plan
19
3 Routine Maintenance During Operation
20
Instructions for Daily Maintenance and Inspections
21
Check the Condition of Chassis, the Boom and the Work Platform
21
Check the Tyres and Tyre Pressure
21
Check the Lights
21
Check the Hydraulic Oil Level
21
Check the Hydraulic Hoses, Pipes and Connectors
21
Check the Operation of the Safety Limit Switches
22
Check the Operation of the Emergency Descent, the Emergency Stop and the Sound
22
Signal
22
Decals, Stickers and Signs
22
Instruction Manuals
22
4 Periodic Service
23
Instructions for Monthly Service and Inspection
23
Lubricate the Greasing Points
23
Check and Adjust the Play between the Slide Pads and the Slide Surface
23
Check the Adjustment of the Tow Hitch and the Overrun Brake
24
Check the Driving Device
25
Check the Condition and Attachment of the Battery and the Wiring
25
Check the Operation and Condition of the Platform's Levelling System
25
Instructions for Inspections Every 6 Months
26
Check and Lubricate the Turning Device Bearings and the Gear Ring
26
Lubricate the Telescope Cylinder Bearings
26
Lubricate the Flyer-Chain
26
Check the Attachment of the Wheels and the Tyre Pressures
27
Lubricate the Tow Hitch and the Overrun
27
Check the Condition of the Brakes
27
Lubricate the Driving Device
27
Check the Adjustment of the Overload Protection Device RK4
28
Check the Operation of the Load Regulation Valves
28
Instructions for Annual Maintenance of the Lift
30
Inspect Thoroughly the Support Outriggers and the Outrigger Cylinder Joints
31
Check the Frame Structures, the Boom System, the Work Platform and the Platform Carrier
31
Check Thoroughly the Tow Hitch and the Overrun
32
Inspect Thoroughly the Hydraulic Hoses, Pipes and Connections
32
Inspect the Axle and the Suspension
32
Check Thoroughly the Condition of the Brakes
32
Check Electro-Hydraulic Rotary Adaptor
32
Inspect Thoroughly the Turning Device
33
Inspect Thoroughly the Flyer-Chains
34
Inspect the Cylinders, and Lubricate the Joint Bearings
35
Check the Battery, the Electrical Appliances and the Wiring
36
Measure Hydraulic Pressures
36
Inspect the Condition and Functionality of the Operating Controls
37
Signs, Labels and Machine Plates
37
Instruction Manuals
37
Check the Attachment and Condition of the Safety Devices
37
Check the Operation of the Safety Limit Switches
38
Check the Operation of the Overload Limit Switches RK4 and RK5
39
Test Loading
41
Check the Lights
42
Inspect Thoroughly the Driving Device
42
Lubricate the Slide and Threads of the Jockey Wheel
42
Change The Hydraulic Oil And The Filter
42
Inspect the Anti-Corrosion Treatment
42
Adjusting the Movement Speeds
43
Adjusting the Overload Limit Switches
46
Special Inspection
46
Inspection Disassembled
47
5 Instructions for Fault-Finding
58
Problems Related to Power Supply and Start-Up
58
Operational Problems Related to Movements
60
Drifting of Boom or Outriggers
62
Problems Related to Towing
64
6 Hydraulic System
66
General Information of Hydraulics
66
Hydraulic Diagram
66
7 Electric System
69
Electric Components
69
Electric Diagram
78
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Dinolift DINO XT II Series Specifications
General
Brand
Dinolift
Model
DINO XT II Series
Category
Lifting Systems
Language
English
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