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Dirna bycool blue line REVOLUTION 12 V. ADR User Manual

Dirna bycool blue line REVOLUTION 12 V. ADR
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1
12/24 V. ADR
REVOLUTION
220AA8ADR1
F-4218 rev.00
Instrucciones de Montaje
ES
Spanish
Mounting Instructions
EN
English
Instructions de Montage
FR
French
Montageanweisungen
GE
German
Istruzioni di Montaggio
IT
Italian
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Dirna bycool blue line REVOLUTION 12 V. ADR Specifications

General IconGeneral
BrandDirna
Modelbycool blue line REVOLUTION 12 V. ADR
CategoryAir Conditioner
LanguageEnglish

Summary

Product Identification and Languages

Mounting Instructions Title

Main title of the installation manual, indicating its purpose.

Available Instruction Languages

Lists the languages in which the mounting instructions are provided.

Assembly Preparation and Safety

Assembly Recommendations and Tools

Guidance on preparation, tools, and documentation for assembly.

Electrical and General Warnings

Safety advice and warnings for the installation process.

Hatch and Roof Preparation Steps

Dismount Hatch Cover

Step 1: Remove the hatch cover and fastening items.

Cut Roof According to Measures

Step 1a: Cut the roof if no hatch is present, following dimensions.

Remove Excess Material

Step 2: Clean the roof surface before applying the seal.

EPDM Seal Application

Apply EPDM Seal Around Hatch Gap

Step 3: Stick the EPDM seal around the hatch gap, check cutting.

Seal Cutting for Water Prevention

Method to cut EPDM seal to avoid water leakage into the cabin.

Hatch Plate and Base Assembly

Assemble Hatch Plates

Step 4: Assemble hatch plates based on roof condition.

Fit Protection Lids

Step 5: Place protection lids and fit central studs on hatch.

Waterproof Joints and Base Securing

Place Waterproof Joints

Step 6: Place waterproof joints for short or long hatch.

Secure Unit Base with Screws

Step 7: Assemble unit base, secure with screws and sealer.

Tighten Screws for Joints

Step 8: Tighten screws from sides to center for perfect joint adjustment.

Inside Cab Fastening Steps

Place Bycool in Hatch Gap

Step 9: Position the Bycool unit in the outer cab hatch gap.

Thread Inside Cab Stud Bolts

Step 10: Thread stud bolts inside the cabin for fastening.

Attach Washers and Bolts

Step 11: Place washers, bolts, and flange on the stud bolts.

Fastening Supports and M6 Nuts

Fasten Supports with Nuts

Step 11a: Fit fastening supports with washers and nuts.

Thread M6 Stud Bolts

Step 12: Thread M6 stud bolts according to height.

Mount M6 Nuts

Step 13: Place rubber washer, washer, and M6 nut on M6 stud bolts.

Channellers and Electrical Connections

Place M6 Nuts on Stud Bolts

Step 13a: Place M6 nuts on stud bolts, do not tighten.

Stick Channellers

Step 13b: Stick channellers on the front for cold air flow.

Connect Electrical Boxes

Step 13c: Connect four-way and two-way electrical boxes.

Front Panel and Console Assembly

Attach Front Panel

Step 14: Place front panel on stud bolts and tighten nuts.

Tighten Nuts to Meet Rubber

Step 15: Tighten nuts until channellers meet the upper rubber.

Console Placement

Step 16: Place and centre the console on the cab roof.

Final Fastening and Console Fixing

Fasten Supports and Adjust Seal

Step 17: Tighten supports to adjust EPDM seal compression.

Screw M8 Nuts to Base

Step 18: Screw M8 nuts to supports and the base of the Bycool.

Final Console Assembly Steps

Final M6 Nut Adjustment

Step 19: Adjust M6 nuts against hexagons for console fastening.

Fix Console with Screws

Step 20: Fix the console using Allen screws.

Cover Console Screws

Step 20a: Cover the console screws with plastic covers.

Exploded View: Support Fastening

Support Fastening with Hatch Plate

Diagram showing support fastening with a long or short hatch plate.

Support Fastening without Hatch Plate

Diagram showing support fastening without a hatch plate.

Exploded View: Console Fastening

Console Fastening for Special Cases

Fastening console using M6 pins for specific vehicle types.

Console Fastening for Scania Lorry

Specific console fastening procedure for Scania lorries.

Console Assembly Details

Console Assembly Diagram

Diagram showing console assembly components and connections.

Tank and Pump Installation

Tank Support Mounting

Steps 21-22: Mount and fix the tank support using screws and rivet nuts.

Tank Pump Unit Fastening

Step 23: Secure the tank pump unit with sheet metal screws.

Pipe and Filter Connections

Connect Pump Pipe to Tank

Step 24: Connect the pump pipe to the tank and fasten.

Assemble Filter and Connect Pipe

Step 25: Assemble the filter and connect to the return pipe.

Filler Plug and Wiring Connections

Place Filler Plug and Connect Pipe

Step 26: Place filler plug, insert 'T', and connect pipe.

Connect Evaporative Box Wiring

Step 27: Connect wiring to evaporative boxes and water inlet.

Connect Battery Wiring

Step 28: Connect the unit's battery wiring as indicated.

Drain Pipe and Ventilation

Drain Pipe Installation

Step 29: Install the drain pipe with a slope to avoid constrictions.

Ventilation System Importance

Notes on ensuring proper ventilation within the vehicle cab.

Power Supply Installation

Route Power Cable

Instructions for running the power cable to the vehicle battery.

Connect to Vehicle Battery

Procedure for safely connecting the unit to the battery.

Electrical Diagram and Product Information

Wire Diagram Explained

Schematic of electrical connections, including conventional signs.

Color Code for Wiring

Explanation of the color coding used for electrical components.

Product Range Overview

Bycool Air Conditioning Models

Catalog of different Bycool air conditioning models available.

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