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Dixon ztr dx260 User Manual

Dixon ztr dx260
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Operator Manual
Gasoline containing up to 10% ethanol (E10) is acceptable for
use in this machine. The use of any gasoline exceeding 10%
ethanol (E10) will void the product warranty.
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
DX260 / 966651401
Form Number 115 555027 Rev A 2012-11-01
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Dixon ztr dx260 Specifications

General IconGeneral
BrandDixon
Modelztr dx260
CategoryLawn Mower
LanguageEnglish

Summary

Introduction to Dixon ZTR Mower

Welcome and Congratulations

A welcome message to the owner of the Dixon ride-on mower.

General Information and Definitions

Defines directional terms and notes product design changes.

Driving and Transport Safety

Guidelines for transporting the machine on public roads, emphasizing safety.

Towing Equipment Precautions

Precautions and recommendations for towing equipment with the machine.

Intended Operating Use

Explains the intended use and safety requirements for operating the machine.

Good Service and Manufacturing Identification

Importance of Dealer Service

Emphasizes the importance of service and consulting the dealer for support.

Locating Machine Identification Numbers

Details where to find the machine's and engine's manufacturing numbers.

Understanding Symbols and Decals

Interpreting Warning Symbols

Explains warning symbols used in the manual and on the machine for safety.

Operational Controls Symbols

Describes symbols for machine operation like Reverse, Neutral, Fast, Slow, Choke, Fuel, and Brake.

Personal Protective Equipment Symbols

Illustrates symbols for safety equipment like glasses and gloves.

Safety Instructions and Hazard Identification

General Machine Safety Instructions

General safety instructions and warnings for operating the cutting machine.

Safe Operating Procedures

Guidelines for safe operation, including reading the manual, clearing the area, and never carrying passengers.

Personal Safety Equipment Requirements

Details required personal protective equipment (PPE) for safe operation.

Safe Operation on Slopes

Critical safety information and procedures for operating the machine on slopes.

Child Safety Precautions

Crucial safety advice on keeping children away from the operating machine.

Gasoline Handling Safety

Comprehensive safety guidelines for handling gasoline to prevent fire and injury.

Maintenance Safety Guidelines

Safety precautions to be followed during general maintenance and cleaning.

Battery Safety Precautions

Warnings and safety measures related to handling batteries and their acid.

Electrical Sparking Avoidance

Precautions to avoid electrical sparking and associated hazards when working with the battery.

Transport and Towing Safety

Safety guidelines for loading, unloading, transporting, and towing the machine.

Rollover Protection System (ROPS) Safety

Detailed safety information regarding the ROPS and its limitations.

Operator Controls and Functions

Identifying Control Locations

Identifies the location of various controls on the machine with a diagram.

Understanding Motion Control Levers

Explains the operation of the steering and speed control levers.

Parking Brake Operation

Describes the function and operation of the parking brake lever.

Throttle and Blade Controls

Explains how to adjust engine speed and engage/disengage mower blades.

Ignition, Choke, and Hour Meter

Details the functions of the ignition switch, choke control, and hour meter.

Fuses and Tracking Adjustment

Identifies fuse locations and provides instructions for tracking adjustment.

Cutting Height and Seat Adjustment

Explains how to adjust cutting height and the operator's seat.

Fuel Shut Off and Hydro Bypass Valves

Describes the operation of the fuel shut off and hydro bypass valves.

Fuel Tank Information

Information on the machine's fuel tanks, capacity, and fuel type recommendations.

Operating the Dixon ZTR Mower

Operator Training and Familiarization

Advice for new operators on familiarizing themselves with the mower's controls.

Steering and Directional Control

Detailed explanation of steering maneuvers, including forward, backward, and turning.

Performing Zero-Radius Turns

Instructions on how to perform a zero-radius turn with the machine.

Roll Bar and Seat Belt Usage

Guidance on the proper use of the roll bar and safety belt.

Pre-Start Checklist

A checklist of essential steps to perform before starting the engine.

Starting the Engine Procedure

Step-by-step instructions for starting the machine's engine.

Engine Start and Warm-up Procedures

Instructions for turning the ignition key and setting the engine speed.

Engine Exhaust Hazard Warning

Warning about hazardous engine exhaust fumes and enclosed spaces.

Weak Battery and Jump-Starting

Information and warnings regarding weak batteries and jump-starting procedures.

Running and Blade Engagement

Steps to operate the machine, including releasing the brake and engaging the deck.

Operating on Inclined Surfaces

Specific instructions and warnings for operating the machine on inclines.

Mowing Tips for Optimal Results

Practical advice for achieving optimal mowing results and machine care.

Stopping the Engine Safely

Step-by-step instructions for properly stopping the engine and securing the machine.

Moving the Machine Manually

Instructions for disengaging the hydrostatic drive to move the machine manually.

Maintenance Schedule and Procedures

Daily and Periodic Maintenance Tasks

List of daily checks and maintenance tasks with specified intervals.

Interval-Based Maintenance Checks

Maintenance tasks with intervals specified in hours.

Pre-Service Safety Checklist

Essential safety steps to take before performing any service or adjustment.

Battery Maintenance and Safety

Information on battery charging, cleaning, replacement, and safety warnings.

Safety System and Fuel Filter Checks

How to ensure safety system functionality and replace the fuel filter.

Tire Pressure and Parking Brake

Recommended tire pressure and parking brake inspection.

Deck Belt Maintenance

Step-by-step instructions for removing and installing the mower deck belt.

Pump Belt and V-Belt Checks

Procedures for replacing the pump belt and checking V-belts.

Cutting Blade Care and Replacement

Information on blade sharpening, replacement, and safety during handling.

Mower Deck Leveling Adjustment

Instructions for leveling the mower deck for optimal cutting performance.

Anti-scalp Rollers and Caster Wheels

Explanation of anti-scalp rollers and procedures for caster wheels.

General Cleaning and Powertrain Checks

Guidelines for cleaning the machine and external maintenance of the ZT-5400 Powertrain.

Lubrication and Fluid Management

Lubrication Schedule Overview

A table outlining lubrication tasks and their recommended intervals.

General Lubrication Best Practices

General advice on lubrication procedures and cleaning excess grease.

Lubricating Wheel and Deck Components

Guidance on lubricating wheel and deck zerks, front wheels, and deck spindles.

Transaxle Fluid Change Procedure

Detailed procedure for changing the transaxle fluid and filter.

Hydrostatic System Purging

Steps to purge air from the hydrostatic system for optimal performance.

Troubleshooting Common Issues

Engine Start and Running Problems

Common causes and solutions for engine not starting or running issues.

Machine Vibration and Performance Issues

Identifying causes of machine vibration and weak engine performance.

Engine Overheating and Charging Faults

Troubleshooting for engine overheating and battery not charging.

Movement, Deck, and Leakage Problems

Solutions for slow movement, deck not engaging, and transaxle oil leaks.

Addressing Uneven Mowing Results

Causes and remedies for uneven mowing results.

Storage and Service Guidelines

Preparing for Winter Storage

Procedures for preparing the machine for long-term storage.

Machine Storage Preparation Steps

Detailed steps for cleaning, checking, and storing the machine.

Annual Service and Part Ordering

Advice on annual servicing and ordering genuine spare parts.

Electrical System and Technical Data

Wiring Diagram Overview

Shows the electrical connections and components of the machine.

Engine Specifications

Details about the engine, including manufacturer, type, power, and fuel requirements.

Transmission and Chassis Data

Technical data regarding the transmission, speed, and brakes.

Frame and Dimensional Specifications

Specifications for the machine's frame, cutting width, height, and dimensions.

Fastener Torque Specifications

Recommended torque values for various fasteners and bolts.

Compliance and Service Records

Understanding Conformity Certificates

Information on labels and certificates indicating compliance with USA requirements.

Delivery Service Checklist

A checklist for initial delivery service tasks and customer information.

Post-Operation Service Records

Tasks to be performed after the first 10 hours of operation.

Daily and Periodic Service Logs

A list of daily maintenance checks and intervals for service logs.

Scheduled Maintenance Log Entries

Tasks to be performed during scheduled maintenance intervals (50, 250, 500 hours).

Annual Maintenance Log Entries

Maintenance tasks to be performed at least once each year.

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