Dixon ZTR 304 - User Manual

TECHNICAL DATA BROCHURE
(MODEL ZTR 304)
IMPORTANT - READ OPERATOR'S MANUAL BEFORE OPERATING OR MAKING ADJUSTMENTS
BODY REMOVAL -
1. The 304 has a (2) piece polyethelene body. The upper body can be folded
forward to expose the transaxle. In some cases, it may be necessary to remove
the upper body to service the transaxle.
2. To remove upper body, fold forward and remove bolt (P/N 3088) from cable
CP/N 3780). Shut upper body and remove two bolts (P/N 3093) from the front of
upper body hinge located on the brake shaft (P/N 9283). Disconnect seat switch
(P/N 4047) at plug-in.
3. Reverse above procedure to reinstall.
SEAT ADJUSTMENT
1. Raise upper body.
2. Loosen four seat bolts (P/N 3093) and slide seat forward or backward to
desired position.
3. Retiqhten bolts.
MOWER BLADE OPERATION
To engage the mower blades, turn lever on floor s1ow1y to the "ON" position. To
disengage mower blades, turn lever slowly to the "OFF" position.
REMOVING MOWER DECK . - .,..• •
1. Loosen the belt keeper (P/N 7026 ?< 7027), located under the engine, by
loosing two rear engine mounting bolts, allowing the deck drive belt to come free
of the rear pulley.
2. Disconnect the wiring loom at the deck safety switch (P/N 4242).
3. Remove the two clevis pins (P/N 3072) from the two rear L-rods (P/N 1355) and
slide from slots.
4. Remove clevis pins (P/N 3072) L-rod attached to lift handle and slide from slot.
5. Remove clevis pin (P/N 3072) from front deck hanger shaft (P/N 1332), located at
from of mower deck on slide plates welded at battery box and remove.
6. Lift front of mower chassis and roll free of the deck.
7. To install, reverse the above procedure.
ADJUSTMENT OF MOWER DECK DRIVE BELT
1. The mower deck drive belt "is tensioned by a spring loaded engagement idler
quadrant.
2. This system is designed to maintain the proper belt tension at all times.
3. Belt tension can be adjusted by moving the engaging rod (P/N 7013) into the
outside hole of engagement handle (P/N 7020).
4. After belt tension is adjusted, check to assure that the mower blade will
not turn freely when the engaging rod is in the "OFF" position. '
5. If the mower blade turns freely, adjust the blade by loosening nut (P/N 3205)
at end of the brake linkage (P/N 7015).
6. After adjustment is achieved, perform the safety checks listed below.
(Rev)
Date
9/90

Summary

Body Removal and Reinstallation

Mower Body Removal Procedure

Steps to remove the mower's upper body, including bolt and cable disconnection.

Mower Body Reinstallation

Reverse procedure for reinstalling the mower's upper body.

Seat Adjustment

Adjusting Seat Position

Loosen and retighten seat bolts to slide the seat forward or backward.

Mower Blade Operation and Deck Removal

Engaging and Disengaging Mower Blades

How to use the floor lever to engage and disengage the mower blades.

Mower Deck Removal Steps

Detailed steps to disconnect wiring, pins, and remove the mower deck.

Mower Deck Drive Belt Adjustment

Belt Tension and Brake Linkage Adjustment

Adjusting belt tension and blade brake linkage for proper operation and safety.

Safety Checks and Brake Adjustment

Post-Repair Safety Verification

Essential safety checks after repairs, focusing on engine and seat interlocks.

Parking Brake Adjustment Procedure

Procedure to tighten the brake rod to prevent slipping without over-tightening.

Mower Blade Removal

Blade Removal and Reinstallation

Steps for safely removing and reinstalling the mower blade, including warnings.

Dixon ZTR 304 Specifications

General

Engine	Briggs & Stratton Intek Series
Fuel Tank Capacity	3.5 gal
Cutting Width	42 in
Cutting Height	1.5 - 4.5 in
Blades	2
Transmission	Hydrostatic
Weight	500 lbs
Deck Material	Steel
Drive	Rear-wheel drive