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Dixon ZTR34/968999564 User Manual

Dixon ZTR34/968999564
80 pages
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BLACK BEAR
ZTR
®
BLACK BEAR
ZTR
®
English
Operator’s Manual
ZTR
34/968999564
ZTR
44/968999565
ZTR
34/968999566
ZTR
34/968999618
ZTR
34/968999619
ZTR
44/968999690
ZTR
34/968999731
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.

Table of Contents

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Dixon ZTR34/968999564 Specifications

General IconGeneral
Cutting Width34 inches
Cutting Height1.5-4.5 inches
TransmissionHydrostatic
Fuel Capacity3 gallons
Warranty2 years
EngineBriggs & Stratton

Summary

Introduction

Congratulations

Expresses gratitude for purchasing the machine and highlights its performance features.

General Information

Provides standard definitions and notes on product specification changes.

Driving and Transport on Public Roads

Advises checking road traffic regulations and using approved fastening equipment for transport.

Towing Precautions

Warns against towing the machine or trailers to prevent damage and injury.

Machine Operating Purpose

Defines the intended use for mowing lawns and even ground, excluding other applications.

Good Service and Support

Details Dixon's commitment to service through authorized retail stores and advice on obtaining support.

Manufacturing Number Identification

Explains how to locate and use the machine's and engine's manufacturing and serial numbers.

Symbols and Decals

Warning and Information Symbols

Explains critical safety warning symbols and important information indicators used in the manual.

Operational Symbols and Indicators

Illustrates and defines various symbols related to machine operation and basic functions.

Safety

General Safety Instructions

Emphasizes reading and following all safety instructions for preventing serious injury or death.

Safe Operation Practices

Details safe general operating procedures, including adult operation and bystander safety.

Personal Protective Equipment

Lists essential personal protective equipment required for safe operation and maintenance.

Slope Operation Safety

Provides critical safety guidelines for operating the machine on slopes to prevent tip-overs.

Child Safety Precautions

Outlines essential safety measures to prevent child-related accidents during operation.

Maintenance Safety Guidelines

Covers safety precautions during maintenance, including engine and exhaust system heat.

Safe Gasoline Handling

Details critical safety procedures for handling flammable gasoline to prevent fire and explosions.

General Maintenance Safety

Addresses safety during general maintenance, including avoiding enclosed spaces and tampering with safety devices.

Transport Safety Measures

Provides safety guidelines for loading, unloading, and transporting the machine.

Roll Over Protection System (ROPS)

Explains the function and safety requirements related to the Roll Over Protection System.

Operator Responsibilities

Outlines the owner's responsibilities regarding safe operation and maintenance of the machine.

Controls

Control Panel Overview

Identifies the main components and operating instructions for the control panel.

Motion Control Lever Operation

Details how to use the steering controls for forward, backward, and turning movements.

Tracking Adjustment

Explains how to check and adjust tire pressure for proper machine tracking.

Seat Adjustment Lever

Describes how to adjust the operator's seat for comfort and proper positioning.

Bypass Linkages Engagement

Explains how to engage and disengage the bypass linkages for manual movement.

Refueling Procedure

Provides instructions and safety warnings for refueling the machine's fuel tank.

Hour Meter Functionality

Explains the purpose and display of the hour meter for tracking operating time.

Ignition Switch Operation

Details how to use the ignition switch to start and stop the engine.

Choke Control Usage

Describes how to use the choke control for cold engine starts.

Throttle Control Operation

Explains how the throttle control regulates engine speed and blade rotation.

Blade Switch Engagement

Details how to engage and disengage the mower deck blades.

Circuit Breaker Function

Explains the function of the circuit breaker and how to reset it if tripped.

Parking Brake Operation

Describes how to activate and deactivate the parking brake for securing the machine.

Mower Deck Height Adjustment

Details the procedure for adjusting the mower deck's cutting height.

Operation

Operator Training Recommendations

Suggests initial training steps for new users on a hard surface before mowing.

Moving Forward and Backward

Explains how to control the machine's speed and direction using the control levers.

Turning Procedures

Details how to execute turns by adjusting the motion control levers.

Zero Turn Maneuvering

Describes the technique for performing zero-radius turns using the control levers.

Before Starting Checklist

Lists essential checks and conditions that must be met before starting the engine.

Starting the Engine

Provides step-by-step instructions for starting the machine's engine.

Starting with a Weak Battery

Outlines the procedure for jump-starting the engine using jumper cables.

Running the Mower

Explains how to release the parking brake, select cutting height, and engage the deck.

Operating on Hills

Details safe operating practices and warnings for mowing on inclines.

Mowing Tips and Techniques

Offers advice for achieving optimal mowing results, including cutting height and speed.

Stopping the Engine

Provides instructions for properly stopping the engine and securing the machine.

Moving by Hand

Explains how to engage bypass linkages to move the machine manually.

Maintenance

Maintenance Schedule Overview

Presents a comprehensive schedule of daily, weekly, and interval-based maintenance tasks.

Battery Maintenance and Charging

Covers cleaning, tightening, and periodic charging of the battery to extend its life.

Ignition System Maintenance

Details the maintenance required for the spark plug, including inspection and gap adjustment.

Safety System Checks

Explains how to test the machine's safety systems to ensure proper functionality.

Engine Cooling Air Intake Check

Instructs on checking and cleaning the engine's cooling air intake for optimal performance.

Throttle Cable Adjustment

Describes how to check and adjust the throttle cable for correct engine response.

Choke Cable Adjustment

Provides instructions for adjusting the choke cable to address starting or smoke issues.

Air Filter Replacement

Details the procedure for cleaning and replacing the air filter for engine health.

Fuel Filter Replacement

Explains how to replace the line-mounted fuel filter to prevent clogging.

Fuel Pump Air Filter Check

Instructs on regularly checking and cleaning the fuel pump's air filter.

Tire Pressure Check

Specifies the correct tire pressure for all four tires for optimal performance.

Parking Brake Adjustment and Checks

Covers visual inspection and functional testing of the parking brake.

V-Belt Inspection and Tension

Details inspection of V-belts for wear and how to adjust belt tension.

Deck Belt Service Procedures

Provides instructions for removing and installing the mower deck belt.

Pump Belt Service Procedures

Details the procedure for replacing the EZT (Transaxle) pump belt.

Blade Inspection and Replacement

Emphasizes checking blades for sharpness and damage and when to replace them.

Mower Deck Adjustment and Leveling

Guides on adjusting the mower deck for proper height and levelness for an even cut.

Anti-Scalp Roller Adjustment

Explains how to adjust anti-scalp rollers to prevent deck damage and scalping.

Engine Oil Cooler Cleaning

Provides instructions for cleaning the engine oil cooler fins.

Cleaning and Washing the Machine

Details recommended procedures for cleaning and washing the mower deck and chassis.

Caster Wheels Maintenance

Covers checking and adjusting caster wheel bolts for free rotation.

Hardware Inspection

Recommends daily inspection for loose or missing hardware on the machine.

Lubrication

Lubrication Schedule

Presents a chart detailing lubrication points and intervals for various machine components.

General Lubrication Guidelines

Provides general advice on lubrication, including grease types and avoiding belt contamination.

Cable Lubrication Procedures

Details methods for lubricating control cables to ensure smooth operation.

Wheel Mount and Bearing Lubrication

Instructs on lubricating front wheel mounts and bearings using a grease gun.

Deck Spindle Lubrication

Explains how to lubricate the deck spindle zerks for smooth operation.

Outer Spindle Lubrication

Details the lubrication process for the deck outer spindles.

Engine Oil Change Procedure

Provides step-by-step instructions for changing the engine oil.

Checking Engine Oil Level

Guides on how to correctly check the engine oil level using the dipstick.

Engine Oil Filter Change

Details the procedure for replacing the engine oil filter.

Transaxle Oil Filter Change

Explains the process for changing the transaxle oil filter.

Hydrostatic System Purging

Outlines procedures for purging air from the hydrostatic system for optimal efficiency.

Trouble Shooting Guide

Engine Will Not Start Issues

Lists common causes and solutions when the engine fails to start.

Starter Not Turning Engine Issues

Identifies potential causes for the starter motor not engaging the engine.

Engine Runs Rough Issues

Provides reasons and fixes for the engine operating unevenly or with poor performance.

Engine Performance Issues

Addresses common problems like weak engine performance and overheating.

Engine Overheating Issues

Lists causes and solutions for the engine overheating during operation.

Battery Charging Problems

Explains potential issues causing the battery not to charge properly.

Machine Movement Problems

Covers troubleshooting for slow, uneven, or no machine movement.

Mower Deck Engagement Issues

Addresses problems related to the mower deck not engaging properly.

Transaxle Oil Leak Issues

Identifies causes for oil leaks from the transaxle system.

Mowing Result Issues

Troubleshoots problems related to uneven mowing results.

Machine Vibration Issues

Lists potential causes for excessive vibration of the machine during operation.

Storage

Winter Storage Procedures

Details the necessary steps to prepare the machine for long-term storage.

Service Recommendations for Storage

Advises on annual check-ups and using genuine parts for optimal performance.

Schematic

Front Wiring Harness Schematic

Illustrates the wiring diagram for the front half of the machine's electrical system.

Rear Wiring Harness Schematics

Provides wiring diagrams for the rear harness of different machine models.

Technical Data

Accessories Information

Lists available accessories and provides general notes on product modifications.

Torque Specifications

Lists essential torque values for various fasteners and bolts on the machine.

Conformity Certificates

USA Requirements

Explains compliance labels and special state requirements, such as emission rules.

CE Requirements

References vibration data and the Declaration of Conformity for European market standards.

Service Journal

Delivery Service Record

Lists tasks to be performed during the initial delivery inspection and setup.

First 5-8 Hours Service Record

Details the initial engine oil change requirement after the first few hours of operation.

25-Hour Service Record

Outlines maintenance tasks required at the 25-hour service interval.

50-Hour Service Record

Details maintenance tasks required at the 50-hour service interval.

100-Hour Service Record

Outlines maintenance tasks required at the 100-hour service interval.

300-Hour Service Record

Details maintenance tasks required at the 300-hour service interval, including inspections.

Annual Service Items Record

Lists maintenance tasks to be performed at least once each year or based on hours.

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